美国英特尔公司先进生产计划及调度APS.ppt

《美国英特尔公司先进生产计划及调度APS.ppt》由会员分享，可在线阅读，更多相关《美国英特尔公司先进生产计划及调度APS.ppt（18页珍藏版）》请在三一办公上搜索。

1、1,先进生产计划及调度(APS)张涛 07.2004,Advanced Planning/Scheduling(APS)Mike ZHANG,2,Supply Chain 供应链Advanced Planning/Scheduling(APS)先进生产计划及调度Advanced Planning System Case Study 先进生产计划系统实例,Agenda 提纲,3,Supply Chain 供应链Advanced Planning/Scheduling(APS)先进生产计划及调度Advanced Planning System Case Study 先进生产计划系统实例,Agend

2、a 提纲,4,Supply Chain in Manufacturing 制造企业的供应链,Material Supplier原材料供应商,Retail销售,Capital Eqpt Supplier设备供应商,Subcontractor分包商,OEM,Production生产,Distribution派送,5,Reduce inventories 减少库存Move to build-to-order 按订货制造Reduce planning cycle time 缩短计划制订时间Improve delivery performance 提高计划制订水平Focus on total Suppl

3、y Chain Management(SCM)专注于供应链整体优化Collaborative planning and execution 整合计划和执行,SCM Trend in Manufacturing 制造企业供应链管理趋势,6,Supply Chain 供应链Advanced Planning/Scheduling(APS)先进生产计划及调度Advanced Planning System Case Study 先进生产计划系统实例,Agenda 提纲,7,SCM Architecture 供应链管理构架,8,Semiconductor Industry:Challenges 产业现

4、状：挑战,Marketing environment changes dramatically.半导体产业市场变化剧烈。企业必须缩短市场反应时间，特别是生产计划的制定周期。The cost of equipments is very high.半导体装备成本极高。主要设备使用率的提高，能为公司节省巨额开支。Semiconductor manufacturing is among the most complex production problems encountered today.半导体制造的复杂性和专业性，使其生产管理成为最具挑战的课题。Many enterprises lack ex

5、pertise in IE/OR to apply APS.优秀的生产管理系统需要先进工业工程（运筹）学成果支持。,In China 中国国情：No domestic APS provider 无国内APS提供者。国外APS提供者产品价格高，服务尚未本地化Production Management:guesswork,manual work 生产管理：主观臆断、手工计算,9,Lack of supply chain visibility 企业供应链透明度低Inefficient production/distribution planning and execution 低效率生产/派送计划和

6、执行Long responsiveness TPT 客户响应速度慢Lack of flexibility 生产计划柔性差Lack of optimization 生产计划优化程度差Poor on-time delivery 低及时交货率High inventory,low turnover 高库存、低周转率Competing management objectives 相互矛盾的生产管理目标,Production Management:Current Status 生产管理现状,10,Solution(Resource:ITRS*)解决方案（源自ITRS*）,Significant impro

7、vements in factory planning/scheduling are required.必须通过先进生产计划和调度系统来提高半导体制造的生产率Improvements in factory forecasting and flexible factory information/control systems that can change with business conditions must be developed and implemented.必须改进工厂的需求预测，建立柔性的工厂信息和管理软件系统，使得工厂产能可以随着市场环境的改变而改变 scheduling

8、and dispatching must be developed to improve equipment OEE and extendibility.必须探索和发展生产调度和分派技术，以改进装备的利用率，提高工厂的可扩展性,*International Technology Roadmap of Semiconductor 国际半导体技术路线图-半导体技术权威资料,11,Data Storage(ROR),APS Solver,APS Systems,Plan,Long-Range,Mid-Range,Daily/Weekly Change,Schedule,Dispatch,APS Ar

9、chitecture先进生产计划及调度之构架,12,Unified Data Model(UDM)统一数据模型Fast Solve Speed 快速求解Multiple Levels of Optimization 多层次优化Rapid Implementation 易于实施High Reliability 高可靠性Customer-Oriented Solution 面向用户的解决方案Strength of“What-if”Capability 强大假设分析能力,Advantage of APS先进生产计划及调度之优势,13,Supply Chain 供应链Advanced Planning

10、/Scheduling(APS)先进生产计划及调度Advanced Planning System Case Study 先进生产计划系统实例,Agenda 提纲,14,APS Planning System“X”先进生产计划系统“X”,Assembly&Test Manufacturing Capacity Planning Tool used in mid-range horizon(next half year)芯片封装生产计划决策支持软件系统Modeling Supply Chain from Assy to Test with inventory control 决定工厂的设备投资和

11、库存水平，是半导体生产控制及管理软件中最核心的部分Optimizing Virtual Factory/subcontractors capacity with one demand signal 整合优化工厂内部和外包商的生产能力,15,Industry Benchmark行业对比,Resource:PricewaterhouseCoopers.Surveyed companies include:Intel,Texas Instruments,Motorola,NEC,Fujitsu,National Semiconductor,Conexant,and Fairchild Semicon

12、ductor,16,Benefits of“X”System Application“X”系统的优势,Faster:Shorten Capacity Planning TPT;Improve responsiveness 更快：生产计划周期；客户响应速度Better:Optimize Virtual Factory resource utilization;Minimize material inventory 更好：提高设备利用率；减少库存量Cheaper:Save huge amount of man hours 更便宜：节约大量用于制定生产计划的人力成本,17,Summary总结,Production Management faces serious challenges nowadays目前生产管理面临严重挑战Many great opportunities for APS!同时也为APS造就了无数机遇！,18,Q&A,