《驻车加热系统》PPT课件.ppt

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1、驻车加热系统,heater 12 V(including circulating pump and electronic control unit)standdigital timer 1530,3 preset timestransmitter T70,heating period 10-60 minwiring harnessmetering pumpfuel hosei 1,5/a 5;5000 lg.air-intake hose PAP i 18/a 25;500 lg.air-intake hoseexhaust silencer 22flexible pipe(inoxyd.)a

2、 22;1000 lg.bag(mounting hardware for Thermo Top C)consisting of:connection pipe,plastic 18 x 20hose clamp(chrome)20.27pipe clip 25pipe clip 24.26mounting strip 25 x 100cable tie178 lg.mounting hardwarebag(accessories)consisting of:hose clamp(steel)10hose clamp(steel)12fuel hoseB8 x 12fuel extractor

3、8 x 5 x 8fuel hose4,5 x 10,Item Qty.Description,111111111111272313084214,12345678910111314151617182021222324,Thermo Top E/Thermo Top C,31.08.01/tt051200/WTI/ATT-T,Thermo Top Z/C,Telestart T 60 retrofit kit,31.08.01/tt071200/WTI/ATT-T,Thermo Top Z/C;E,Heat output,Control,variable,Voltage,Fuel,Design

4、certification,Heat output,Control,variable,Voltage,Fuel,Design certification,5 kW,2,5-5 kW,12 volts,Diesel,S 289,5 kW,2,5-5 kW,12 volts,gasoline and Diesel,S 292 and S 289,Thermo Top Z,Thermo Top Z/C,Heat output,Control,variable,Voltage,Fuel,Design certification,4 kW,2,5-4 kW,12 volts,gasoline and D

5、iesel,S 316 and S 317,Thermo Top E,Technical data,Thermo Top Z/C;E,31.08.01/tt071100/WTI/ATT-T,Installation positions,1 Timer 2 Exhaust system 3 Central cover 4 Metering pump 5 Burner with glow plug 6 Combustion air fan 7 Control unit with heat exchanger 8 Circulating pump,31.08.01/tt020500/WTI/ATT-

6、T,Thermo Top Z/C;E,Overview of subassemblies,Check,Comment,Function,-Control and regulation of the operation pro-cesses-Dissipation of combustion heat,-PC diagnosis,Thermo test-Check for tightness,damage,deposits in combustion chamber,-Can only be replaced as a unit.,31.08.01/tt031100/WTI/ATT-T,Ther

7、mo Top Z/C;E,Control unit with heat exchanger,Check,Comment,Function,Supply of combustion air.,Imax:2.5 A,Urated=12 VCheck for damage,easy movement,Use new gaskets for installation.,31.08.01/tt031300/WTI/ATT-T,Thermo Top Z/C;E,Combustion air fan,Check,Comment,Function,-Fuel distribution and vaporiza

8、tion-Fuel vaporization during the starting phase-Monitoring of combustion process,-Check vaporizer for damage and coking-Pencil-type glow plug/flame detector R25=0,30-0,33 I 5 mA,Do not connect pencil-type glow plug/flame detector to external power source.,31.08.01/tt031200/WTI/ATT-T,Thermo Top Z/C;

9、E,Burner with pencil-type glow plug/flame detector,Check,Comment,Function,Circulation of the heating medium.,Apply 12 V power=Imax=1 A,For various installation variantsreplacement of pump cover is possible-the marked version is the standard version,31.08.01/tt031400/WTI/ATT-T,Thermo Top Z/C;E,Circul

10、ating pumps,direction of travel,any installation,Thermo Top Z/C;E,31.08.01/tt070402/WTI/ATT-T,Installation positions and type plate,31.08.01/tt071500/WTI/ATT-T,Thermo Top,The pencil-type glow plug is a silicon-nitride sintered ceramic pin with integrated tungsten filament.,+,12V nominal resistance R

11、25=360 m%,0,10,-,+,24V nominal resistance R25=1400 m%,0,10,-,200,400,600,800,1000,1200,1400,1800,1600,2000,2200,2400,2800,2600,3000,t(ms),I(A),0,0,5,10,15,20,25,30,35,40,Glow plug current,31.08.01/tt071600/WTI/ATT-T,Thermo Top,Resistance FD,Interruption resulting in shutdown due to fault,Short circu

12、itresulting in shutdowndue to fault,Temperature“flame”T=(C),Flame,Flame light 7,dark 5,6,Flame detector characteristics,R,!,!,=(),W,FW,0,4 at:25C,W,31.08.01/tt040100/WTI/ATT-T,Thermo Top,1 Engine2 Vehicle heat exchanger,Integration into engine/water circuit In-series integration,31.08.01/tt040200/WT

13、I/ATT-T,Thermo Top,1 Engine2 Non-return valve3 Vehicle heat exchanger,Integration into engine-water circuit,integration in secondary circuit(non-return valve),31.08.01/tt040400/WTI/ATT-T,Thermo Top C,1 Engine2 Vehicle heat exchanger3 El.pump(off)4 Combination valve5 Thermostat,Integrtion into engine

14、-water circuit,example MB E class,31.08.01/tt040300/WTI/ATT-T,Thermo Top Z,1 Engine2 Vehicle heat exchanger3 Heater heat exchanger4 Compensator tank5 Thermostat,Integration in engine-water circuit,example MB E class,31.08.01/tt040500/WTI/ATT-T,Thermo Top,Water-integration,small Thermostatcircuit TT,

15、1 Engine2 El.pump3 Vehicle heat exchanger4 Heater heat exchanger5 Compensator tank6 Thermostat7 Non-return valve8 Thermostat(Webasto),31.08.01/tt050601/WTI/ATT-T,Thermo Top Z,1 Digital timer 2 Connection f.supplementary heating device 3 Equipment on indicator 4 Circulating pump 5 Fan connection 6 Ne

16、gative conductor 7 Relay base 8 Relay base 9 Fan relay10 Negative conductor11 Fuse block12 Negative conductor13 Mounting plate14 Fuse cover15 Voltage supply terminal 3016 Werle relay,Wiring harness,upgrade kit,31.08.01/tt050501/WTI/ATT-T,Thermo Top Z,HeaterMetering pumpDiagnostic connectorThermostat

17、,A,B,D,C,Wiring harness,supplementary heating device,31.08.01/tt050602/WTI/ATT-T,Thermo Top Z,Automatic circuit diagram for auxiliary/supplementary heating device(retrofit),31.08.01/tt050503/WTI/ATT-T,Thermo Top Z,Connector block,top view,unused,unused,2,2,2,2,1,1,1,1,3,4,5,6,X19,X18,X17,X16,X15,X14

18、,CA,GP/FD,12V+,diagnosticconnector,MP,timer T60,1,2,Input/output voltages at connector block of control unit,31.08.01/tt050900/WTI/ATT-T,Thermo Top,1 Vehicle fuse holder2 Fan motor,3 Recirculating air valve,Example of fan control,Audi A4 air conditioning system,Tele Thermo Top,31.08.01/tt051602/WTI/

19、ATT-T,Delivery Volume T70/T80,Thermo Top,31.08.01/tt051603/WTI/ATT-T,Delivery Volume of T70 Retrofit Kit,Tele Thermo Top,31.08.01/tt051606/WTI/ATT-T,Installation Diagram of T70,Thermo Top,31.08.01/tt051608/WTI/ATT-T,Installation Diagram of T70 Retrofit Kit,Tele Thermo Top,31.08.01/tt051609/WTI/ATT-T

20、,Installation Diagram of D Network Kit,31.08.01/tt060101/WTI/ATT-T,Thermo Top,1 Injection system2 Engine3 Return line4 Flow line,Integration into fuel system of injection enginesIn-series integration into return line,Thermo Top/Thermo Top T,31.08.01/tt060104/WTI/ATT-T,Venting of supply unitT-piece w

21、ith non-return valve64545A,Joint,fuel return line,Tank vent pipe,Activated carbon filter,Fuel system,31.08.01/tt060102/WTI/ATT-T,Thermo Top Z/C;E/Thermo Top S,1 Webasto fuel pick-up2 Webasto fuel tank3 Tank extractor 259 08B/641 67B/67930A/838 13A/97186A/9001450A4 Non-return valve 114 6465 Tank extr

22、actor 18 mm 863 79A 15 mm 862 77A,CautionThe Legal Provisions for Installation and the ImportantNotes contained in the installation instructions of the applicable heater must,on principle,be observed!,to metering pump,fromengine,non-return valve,remove non-return valve,Possibilities of fuel extracti

23、on in passenger cars,0,15,0,00,0,00,0,50,1,00,1,00,0,30,0,07,0,04,0,35,0,00,0,31,0,27,0,21,l+l,1,2,7m,l 1,2 m,l 5,8 m,1,2,l+l,1,2,4,5m,l 0,5 m,l 4 m,1,2,Fuel Supply,Diesel,Gasoline,Permissible fuel,feed height H(m),Diesel,Diesel,gasoline,with max.perm.vacuum(bar),in fuel tank,perm.fuel,suction heigh

24、t S(m),gasoline,with max.perm.overpressure(bar)in fuel line,31.08.01/tt060213/WTI/ATT-T,Thermo Top Z/C;E/Thermo Top S,Connection to the vehicle fuel system,Thermo Top Z/C;E,31.08.01/tt060212/WTI/ATT-T,0-90,0-90,horizontal only,0-180,0-180,0-180,0-180,0-180,0-180,DP 2,DP 2,DP 30,DP 2 R 2,Metering pum

25、p,31.08.01/tt060215/WTI/ATT-T,Thermo Top E/Thermo Top Z/C,Installation example VW Bora TT-E/TT-Z/C,1 Seal,Formwasher2 Stopnut3 Hose4 Wireclip,5 Clip6 Clip7 Clamptube,black,1 Heating unit Thermo Top Z/C or E,2 Flat fuse holder and fan relay,3 Digital timer,4 Exhaust silencer,5 Combustion air intake line6 Metering pump,