FactoryTalk软件架构课件.ppt

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1、1,Exploring FactoryTalk,Chen Huaming(陈华明)软件区域经理/北京地区,2,ASIA PACIFIC REGION,SOUTHKOREA,MONGOLIA,CHINA,PAKISTAN,INDIA,Beijing,Shenyang,Seoul,Osaka,Nagoya,JAPAN,Tokyo,Xiamen,Shanghai,Taipei,Taichung,TAIWAN,HONGKONG,VIETNAM,LAOS,THAILAND,KAMPUCHEA,Bangkok,Lahore,New Delhi,NEPAL,Bangalore,Calcutta,BHUTAN

2、,BANGLADESH,MYANMAR,SRILANKA,SINGAPORE,MALAYSIA,THE PHILIPPINES,BRUNEI,INDONESIA,Manila,Jakarta,Kuala Lumpur,PAPUANEW GUINEA,AUSTRALIA,Perth,Adelaide,Sydney,Brisbane,Melbourne,NEW ZEALAND,New Plymouth,Christchurch,Mumbai,Pune,Kaohsiung,Karachi,Kwangju,Yokohama,Quezzon City,Ahmadabad,Selangor,Ho Chi

3、Minh City,Wuhan,Asia Pacific HeadquartersRegional HeadquartersOffices,Coimbatore,Chennai,Hyderabad,Sahibabad,GuangZhou,Pusan,Chongqing,Auckland,3,4,1.FactoryTalk概述2.FactoryTalk优势3.RSSql简介4.应用说明,5,1.FactoryTalk概述,6,Source:AMR,Manufacturing Operations Challenge,7,The CIOs Reality,Thousands of Point So

4、lutions”from hundreds of vendorsInterfaces everywhere with no upgrade pathNo“Single Version of the Truth”,Source:IBM Customer Interviews 2004,Source:IBM Customer Interviews 2004,ConsolidateStandardizeIntegrate,8,厂级信息系统的现状,费用高昂，难于运行和维护：Custom integration Duplicated dataNo single InterfaceNo re-use of

5、 objectsPoor 3rd Party connectivityDifficult to upgradeLack of standards,集成费用 工程时间 维护成本,松散耦合的应用,MES,SCADA/HMI,Labor,Quality,Plant-wide Information Systems,9,目标:将多个应用变为集成的、模块化的、可伸缩的套件。,罗克韦尔自动化的实践,分立应用,一次创建，提供给所有应用；信息透明共享，应用无缝集成。,10,FactoryTalk Architecture Overview,FactoryTalkApplications,FactoryTalk

6、 Services,Information Enabled Logix,3rd Party&Legacy Systems,Profibus,FF,HART,DH+,Modicon,Plant Network,Siemens,DeltaV,RA Legacy,ERPSCMPLM,UnifiedPlantModel,11,Integrated Production Management&Performance Software,Logix Control Platform,FactoryTalk Information Platform,Sense&Respond,Sense&Respond,-内

7、嵌在各产品内；-信息共享；-重复信息最小化。,12,The FactoryTalk Production Disciplines,Design and Configuration Integrated environments for creating,modeling&programming your production processesAutomation control programming Setup&propagate reusable equipmentOrder and product definitionsRapid process development,simulat

8、ion&deployment,RSLinx EnterpriseRSLogix ArchitectPhaseManagerRSLogixArena Simulation,13,The FactoryTalk Production Disciplines,Production Management Real-time coordination across your plant-wide production processes Order scheduling&execution Tracking&genealogy Resource management Multi-site product

9、ion synchronization,FactoryTalk BatchFactoryTalk SchedulerFactoryTalk ProductionCentre(RSAdvantage)FactoryTalk eProcedureFactoryTalk MaterialTrack,14,The FactoryTalk Production Disciplines,Data Management Tools and methods to use for collecting,transforming and integrating production information Eve

10、nt,process,or master data collection&storage Integration and workflow across disparate systems Organize,synchronize,archive&aggregate data Automated and manual data collection,HistorianRSSqlIntegratorPMX Recipe MESPMX SkillTrack MESOPC Gateway,15,The FactoryTalk Production Disciplines,Quality&Compli

11、ance Ensure operational processes and procedures meet standards or specifications Simplify regulatory compliance and reporting Automated,proactive quality environment Improve first-pass quality Enhance product and process consistency,PMS EBR MESRSMACC Change ManagementShop Operations Quality Mgmt*SP

12、C/SQC,16,The FactoryTalk Production Disciplines,Asset Management Optimizes maintenance and plant operations to improve your resource availability Risk mitigation and change management procedures Comprehensive diagnostics and device configuration Calibration&real-time monitoring Audit operator action

13、s&device health,RSMACC Change ManagementRSMACC Network HealthRSMACC DefenderRSMACC AAMRSMACC EOLEntek Emonitor,17,The FactoryTalk Production Disciplines,Performance and Visibility Presents a window into the process so you can make better decisions Reporting&analysis tools Role-based operator interfa

14、ces&dashboards Key performance indicators(KPI)Situational display at machine,line,plant&enterprise levels,RSBizWare PlantMetricsFactoryTalk PortalView Machine EditionView Site Edition,18,Premier Integration,Integrated Architecture=Automation&InformationBroadest Scope of SupplyScalable/Modular Platfo

15、rmReal-Time Information,Automation=LogixMultiple Control DisciplinesScalable/Modular PlatformInformation Enabled,Plant Wide Information=FactoryTalkMultiple Production DisciplinesScalable/Modular PlatformAutomation Empowered,Faster Time to MarketLower Integration Costs,Lowest Total CostOf Ownership,P

16、erformance OptimizationRegulatory Compliance,19,如何使用 FactoryTalk 服务?,软件安装光盘：RSView SERSSql PlantMetrics Historian,20,2.FactoryTalk优势,21,RSView SE相比传统HMI软件的五大优势,基于FactoryTalk Directory 的RSView Supervisory Edition与传统HMI软件的主要区别:数据库设计模式Tag点定义模式画面保存方式控制系统的可重用性组态方式,22,RSView SE相比传统HMI软件的五大优势,基于FactoryTalk

17、 Directory 的RSView Supervisory Edition与传统HMI软件的主要区别:数据库设计模式Tag点定义模式画面保存方式控制系统的可重用性组态方式,23,HMI Server;Data Server,RSView SE 典型结构之一（独立控制/监控网络）,.CLXs,FactoryTalkDirectory Server,HMI Server;Data Server,Ethernet,ControlNet,主服务器,备服务器,1）RSView SE Server,24,1.数据库设计模式(传统HMI软件),传统系统通常意味着数据拷贝大量各种不同种类的数据库,集中式数据

18、库是一个解决办法,但是单点故障仍需多次定义Tag名,25,1.数据库设计模式(RSViewSE 设计模式-数据联合),数据库依然分布在它的原始位置(如:controller)客户通过使用FactoryTalk Directory(FTD)去获取数据定义,FTD相当于一个查找表与Internet DNS 原理类似数据定义既是分布式又是集中式在每个客户端均保留一份FactoryTalk Directory,26,FactoryTalk Diretory的优势-1,平衡负载分布式：数据库及数据分布在各个控制器上，分别由各个控制器独自处理对数据更快更直接的访问数据不需要先由一个数据库传递到另一个数据库

19、，再传递到客户端。而是直接有控制器到需要数据的客户端避免了单点故障数据库及数据分布在各个控制器上，在每个客户端均保留一份FactoryTalk Directory,数据库设计模式,27,FactoryTalk TAG Browser从同一个TAG Browser中流览 RSLinx,OPC,and RSView HMI 的TAG在所有FactoryTalk 产品中(如.RSSql)均使用同一个Browser,FactoryTalk Browser,28,(手工 导入/导出),HMI/PLC程序两个数据库：程序中的任何变更都会导致两个数据库的变动,2.Tag点定义模式(传统 HMI 软件 多次定

20、义),29,2.Tag点定义模式(RSView SE 一次定义),2.在HMI中直接使用在PLC中创建好的Tag点，不需要再创建一个新的HMI tag atabase.,1.使用RSLogix来定义PLC点，接着保存这个项目文件。,Tag点保存在控制器中新添加的Tag点立刻生效,30,FactoryTalk Diretory的优势-2,减少项目开发时间和维护成本 不用输入、输出和复制标签数据库 避免了多数数据库可能出现的单点故障 支持将标签数据库分布在网上的多个控制器上,Tag点“一次定义”：,31,3.画面保存方式(传统 HMI 软件 画面多次拷贝),将图形文件保存成一个文件。在多个站上的一

21、个或多个HMI项目中输入这个图形文件。在一个站上修改这个图形文件，在线或者下线将画面拷至各个站。多次修改，多次拷贝；站越多，拷贝的工作越多。,32,3.画面保存方式(RSView SE 一次性画面),画面保存在HMI Server，客户端没有画面。只需简单的修改图形显示，改变即在整个系统范围内有效。既可在线修改又可离线修改。,33,FactoryTalk Diretory的优势-3,传统方案所没有的优点显著减少项目开发时间和维护成本避免输入和复制图形显示支持将项目分布在网络中多台计算机上的HMI server中在自动化系统中方便、简单的更新画面,“一次性画面”解决方案：,34,4.控制系统的可

22、重用性(传统 HMI 软件-较差),需求：用户需要增加一条生产线，并想从一条同样的生产线拷贝控制系统供新的系统使用。,有冲突!在同一个应用程序内数据库地址不能重名，画面不能重名。必须做大量修改工作，一点也不省事。,理想做法：在一个应用程序内，复制#1生产线的控制系统以供#2生产线使用。,35,Area 1,Client,HMI server,Data Server,Display:Overview,1.Fatorytalk的层次化目录使得组件名称(标签，报警，画面)在系统范围内是唯一的。(区域名决定了TAG名的唯一性,即在不同的区域可以用相同的TAG名)2.用户只需简单地将Area1中的内容复

23、制到Area2中生成新的控制。新信息立即可用。3.复制的新项目与原项目从内容到功能上完全一样。只是所在的域不同。,4.控制系统的可重用性(RSView SE-较好),36,HMI Runtimes or Servers,HMI“Clients”or Runtimes,Eng.Station,5.组态方式(传统的HMI 每台服务器单独组态),37,5.组态方式（RSView SE组态方式1-一台机组态全部服务器）,38,5.组态方式（RSView SE组态方式2-一对多拷贝）,定义信息源和信息源组一次,即可重复使用。在笔记本电脑上离线开发整个系统,只需在现场将应用程序分别拷贝到需要的计算机上,再

24、将系统中的计算机名改为运行软件的计算机名即可。此过程也可反过来!即:可以在现场将应用程序全部拷贝到笔记本电脑里,即可对其进行修改和重新开发。,39,We Are Focused On Automation!.and We Partner With IT,Safety-CriticalProtective SystemsSafety Instrumented Systems,Level 0-Field Instrumentation,Level 1-Basic Process Control,Level 2-Area Supervisory Control,Level 3-Site Manufa

25、cturing Operations,Level 4-Site Business Planning,Site Business Network,Process,ProductionControl,ProcessHistory,BatchControl,DiscreteControl,SupervisoryControl,OperatorInterface,Process Control Network,WANRouter,Level 5-Enterprise,ContinuousControl,ProcessMonitoring,SupervisoryControl,OperatorInter

26、face,Enterprise Network,OptimizingControl,Our Focus,Process Safety(ISA 84,IEC 61508,IEC 61511),Source:ISA SP-99.00.01(Draft),Manufacturingand Controls Security(ISASP-99,NIST PCSRF),IT Security ISO 17799,BS 7799,IT Focus,40,RSAssetSecurity,为系统中的所有组件提供一个集中式的安全管理。在所有Rockwell 软件安装过程中一同安装。,41,RSAssetSecu

27、rity 结构,RSAssetSecurity 提供两种安全管理模式：FactoryTalk Network Directory FactoryTalk Local DirectoryA Local Directory针对单机应用：所有软件安装在一台机上或工作组方式A Network Directory 针对分布式系统，集中管理模式（domain controller）,42,RSAssetSecurity Overview,通过FactoryTalk Administration Console 来配置系统安全四个组成部分Policies 定义系统级的安全策略Security policie

28、sAudit policiesUser Rights Assignment policiesProduct PoliciesComputer accounts 定义那个计算机可以访问控制系统User accounts 定义那个用户可以访问控制系统Networks and Devices 为控制系统中的硬件设置安全策略,43,RSAssetSecurity,优点针对所有Rockwell 产品设置安全管理在应用程序的开发阶段就提供安全管理可以和HMI产品的安全代码一起使用支持使用Windows用户，也可在系统中创建自己的用户对密码进行有效管理(密码时效，账户锁定，密码设定规则等),44,Facto

29、ryTalk Alarm and Events Feature,Logix5000 controllers will serve up alarm information to FactoryTalk Alarms and EventsNew instructions added to Logix5000 controllersDigital Alarm-single state/bit detectionAnalog Alarm LL,L,H,HH,Rate of ChangedetectionConfigurable OptionsDelay TimeAutomatic acknowled

30、ge(events)Digital can be normal or LatchedNew alarm data types contain state information and timestamps for alarm(1K Memory/Alarm),For more information on FactoryTalk A&E attend session CA05!,45,FactoryTalk Alarm&Event Components for RSView SE,Summary shows all alarms in systemOperators can acknowle

31、dge,filter,sort alarmsMinimal effort to set up,configure and learn!,Alarm Log captures and stores all alarm and event activity in:Machine LogNetwork-Wide DatabaseFactoryTalk Alarm and Event Log Viewer tool provides viewing and reporting of alarm and event activity,46,Alarms and Eventss Customer Valu

32、e,How will Alarms and Events benefit my customers?Eliminates duplication of alarm tags in the HMIBetter time stamping because it occurs in the controller at instruction executionReduces system overhead and network burden because alarm notification is by exception,rather then the HMI client polling t

33、he controller for data changeAcknowledge,suppress,and other complex alarm handling is managed at the controller allowing programmatic alarm handlingReduce HMI development effort control developer can easily build alarm system with little knowledge or impact to the HMI systemWhat applications are we

34、targeting with this feature?Mainly process industries,but can be also used in other applications/industriesHow does FactoryTalk Alarms and Events differentiate us from our competitors offering?Integration with RSView Supervisory EditionSingle tag database,47,3.RSSql介绍（FactoryTalk Transaction Manager

35、）,48,RSBizWare:模块化的MES解决方案,套装解决方案允许模块化实施,同时又提供了集成的MES平台两全其美的方案!,Improve Uptime,Predict the Impact of Change,Integrate Information,Analyze Operational Data,Manage Order Flow,Statistical Process Control,RSBizWare SPC,Track Resources,Manage Batch Operations,RSAdvantage,49,RSSql,Web-Based Report,ActiveX

36、 Controlse.g.,RSView,VB,RSBizWareProductionServer,RSBizWareProduction Client,RSBizWare Architecture,SPCData,Historian Data,TrackerData,FactoryTalk Data Model,FactoryTalkWeb Services,Data,Coordinator,PlantMetricsData,3rd Party Clients or Systems,HMI/SCADA,Automation Clients:,Web Service Clients:,Anal

37、ysis/Reporting,50,MTS/COM+,RSSql 的组成,工业控制系统,管理系统,DDE Servers,ODBCDatabases,EnterpriseConnectors,Control Connectors,TransactionManager,RSSql,CompressionDatabase,51,RSSql 特性,优越性能与专业功能的完美结合：支持单向、双向数据传送，能进行实时表达式计算，可灵活配置数据采集方式和事物管理的触发方式、存储方式，满足各种应用需求；连接包括 Microsoft SQL Server 和 Oracle在内的几乎所有数据库；连接 COM+/M

38、TS；支持DDE、OPC、FactoryTalk Directory；可直接连接 SAP；支持压缩（Compression）；容错（Fault Tolerant）；可伸缩性（分布式）；向导和检查表（Checklist）。,52,基于 FactoryTalk的数据采集,内嵌FactoryTalk Tag browser(与 RSViewSE相同)可直接连接同样基于FactoryTalk 的控制系统内的标签，例如来自于 RSViewSE,RSLinx 或其他 OPC Server。,位置透明:architect your FactoryTalk Directory however you want

39、,not tied to the hardware layoutRSLinx,RSLogix,RSViewSE,RSSql,RSBizWare 使用相同的标签一次定义,多次使用!RSLinx/OPC Data Servers可热备冗余!,53,Historian 的作用,通过对历史数据的分析来优化制造过程将生产数据变为“有效信息”可以连接工厂内所有设备采用RSLinx连接RA控制器与 RSView直接连接采用开放的 OPC/DDE 连接第三方设备,54,Historian 的作用,完整的解决方案 数据采集和存取过程参数的分析图形可视化企业报表抓拍“数据挖掘”标准时间序列模板可定制的分析工具进一

40、步深入分析数据的辅助图表工具Bar Graph,Grid,Pie,Pareto等.Historian也能分析其他应用采集的数据!,55,56,57,4.应用说明,58,HMI Server;Data Server,监控系统结构,.CLXs,FactoryTalkDirectory Server,HMI Server;Data Server,Ethernet,Ethernet,主服务器,备服务器,.,RSView SE ClientRSLogix5000,RSSql,59,系统结构说明,优化的系统及网络构架 RSView SE采用真正的分布式可扩展多服务器、多客户端结构；HMI Server可以从多个Data Server读取数据，客户端可以从多个 HMI Server读取数据，同时也可以直接从多个Data Server读取数据；完整的冗余功能。统一的系统安全管理 灵活高效的实时历史数据交换 快速方便的项目实施,60,谢谢！,