1058五档外齿圈样件检验报告.doc

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1、DABG-ZB-91注：粗线框内由东安动力填写，本报告一式四联。区 分样品种类送检日期： 年 月 日判定日期： 年 月 日样件检验报告新开发件半 成 品设计变更件成 品工程变更件改进产品关键重要一般 更改单日期： ；更改单编号： ；图面版本号：供方：重庆市江汇机械有限责任公司 (第 1 次送样)样品数量：5件 试生产产量：机型：DABS10-4 件号：BS10-4-1701058 件名：五档外齿圈 样品重量： 130 g报告内容：尺寸检验 材质报告 性能试验 耐久试验 统计资料 外观件报告 其它送审理由：新开发件样件标识方法及编号使用材料核准审核填表20CrMnTi-GB/T3077-1999

2、东安综合判定核准审核填表合格判定内容：条件合格不合格简图及说明：按规范要求项目所作成之材料、成分、物性、性能试验等报告难以记载本报告以任意格式附纸于后。粗线框内由DA填写。检 验 报 告（续页）DABG-ZB-91注：粗线框内由东安动力填写机型：DABS10-4 件号：BS10-4-1701058 名称：五档外齿圈序号检验项目规 格12345678910判定平行度0.050.030.030.040.030.040.020.030.040.020.020.030.000062平行度0.10.470.580.610.340.330.410.410.480.510.350.4490.008713总厚

3、度2019.8620.1020.0819.9219.9220.1220.1420.0820.0220.1220.0360.00914厚度5.950.075.945.925.965.945.925.925.965.985.925.905.9360.000545拨叉槽宽度8.10.18.188.068.128.048.128.168.088.048.128.128.1040.002066垂直度0.150.120.140.130.120.120.130.130.140.130.140.130.000067台阶33.122.943.043.032.972.953.053.143.023.153.041

4、0.005218角度1010.129.5510.089.7210.1110.7510.2310.149.769.389.9840.138829圆弧R21.952.152.041.911.971.952.152.142.021.952.0230.0077810外圆直径6565.0664.8864.9465.1265.0264.9064.9865.1465.1064.8865.0020.0090811内径5353.1252.9453.1253.0852.8652.9253.0453.0653.0053.0853.0220.0071612圆度0.10.920.960.940.960.980.940.

5、960.900.880.920.9360.0008613内花键小径480.247.9648.0248.1647.9247.9048.1648.1048.1447.9648.0048.0320.0090614倒角3029.8129.9530.1430.2029.9029.8529.8330.0630.1430.4330.0310.0358115尺寸1010.049.869.929.9210.1410.1010.0610.0210.029.9810.0060.006816滑块槽深25.18（3处）25.1025.2425.1625.1225.1025.2225.2025.1425.1625.262

6、5.170.0029817拨叉槽5655.9055.8655.9455.9655.9455.8255.8455.9055.9255.8655.8940.00218外径5857.9658.0458.1257.8857.9057.9458.0658.1458.0658.1258.0220.008219倒角4454.023.943.924.004.044.023.983.963.984.023.9880.00138检 验 报 告（续页）DABG-ZB-91注：粗线框内由东安动力填写机型：DABS10-4 件号：BS10-4-1701058 名称：五档外齿圈序号检验项目规 格12345678910判定

7、20拨叉槽底部粗糙度Ra1.61.421.370.921.230.951.41.381.521.221.351.2760.035921滑块槽宽度5.25.185.205.225.065.245.085.185.245.165.065.1620.0045222滑块槽过度圆弧R0.51（两处）0.910.670.730.780.900.570.660.610.850.750.7430.0125423滑块槽过度圆弧R0.51（两处）0.930.610.730.780.900.570.660.610.850.690.7330.0146624滑块槽粗糙度Ra3.22.793.102.032.462.69

8、3.112.972.732.673.052.760.100425滑块槽斜度1202119.7119.3121.3118.8121.7121.3119.6120.4119.8121.4120.330.952126长度1.21.351.311.331.261.251.301.341.301.221.311.271.2890.0012927长度0.150.250.190.200.190.200.240.230.170.160.170.210.1960.000628长度1.41.371.371.421.361.431.401.391.431.371.411.3950.0006429长度1.151.25

9、1.191.221.221.201.181.221.211.191.201.191.2020.000230拨叉槽宽度粗糙度Ra0.8（两侧）0.550.650.780.510.630.770.540.710.670.670.6480.0077831偏移00.20.080.070.090.120.090.080.080.0100.080.090.0790.0006932偏离量0.2max0.100.120.080.120.120.100.080.080.100.120.1020.0002833倒锥角度312.82.72.93.42.33.13.52.92.83.22.960.112434倒锥面粗

10、糙度Ra3.23.12.11.92.22.53.13.03.12.83.02.680.195635锁止角面粗糙度Ra6.3（两侧）6.25.66.15.44.56.05.25.86.15.15.60.27236倒锥长度50.55.34.85.25.15.04.95.04.55.34.74.980.061637锁止角角度560.5（两侧）56.255.755.756.156.355.655.956.456.455.655.990.096938倒锥直线段00.5（两侧）0.300.260.280.340.320.300.260.280.280.260.2880.00066检 验 报 告（续页）DA

11、BG-ZB-91注：粗线框内由东安动力填写机型：DABS10-4 件号：BS10-4-1701058 名称：五档外齿圈序号检验项目规 格12345678910判定39倒锥底部角度60（两侧）59.759.660.16060.259.86059.859.960.459.950.052540锁止角深度0.2max0.100.100.080.120.140.140.120.080.100.080.1060.0004841锁止角圆弧2.5max2.32.42.02.22.32.02.42.12.02.42.210.026942锁止角深度0.50.380.440.320.450.420.370.380.

12、410.400.420.3990.0013143锁止角夹角22.52.352.362.332.302.182.242.392.462.242.132.2980.0091244两锁止角交线宽0.3max0.260.160.280.260.240.160.280.180.200.240.2260.00245倒角C0.5（两处）0.350.430.310.430.420.370.360.410.390.470.3940.00246标识处定位尺寸4.54.494.534.514.504.474.494.534.484.474.514.4980.0004447标识处宽度0.80.730.680.740.

13、720.720.700.720.760.700.710.7180.0004648标识处深度0.20.120.180.200.220.180.220.220.180.180.220.1920.000949内花键大径52.20.255.2855.1455.3255.0855.3855.1655.2455.0655.1255.3255.210.0133850内花键棒间距44.120.08444.1844.0844.1444.1644.0644.0644.1244.0444.1244.1444.110.0020251内花键综合公差0.050.0350.0410.0430.0360.0450.0350.0420.0470.0390.0430.04060.0000252渗碳深度0.30.853硬度HRA80845420CrMnTi组成成分C:0.170.23Cr:11.3Mn:0.81.1Ti:0.040.1