WorkwithAcetylene乙炔英文安全课件.ppt

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1、Work with Acetylene,牌类筛江服舞明攀匠丁描作寅辉踪肝涅贸祸培恿探返杉赫羔余昏浪锈朱对Work with Acetylene乙炔英文安全课件Work with Acetylene乙炔英文安全课件,Case study,Acetylene cylinder explosionAn operator was lighting an oxy/acetylene cutting torch.There was a flashback to the acetylene cylinder,which started to vibrate.Three minutes later the c

2、ylinder exploded.The cylinder split into two parts.The largest part shot through a window and travelled 23 metres before embedding itself in anembankment at the factory boundary.The workshop was badly damaged.The windows were blown out and the roof collapsed.The explosion also lifted the roof of the

3、 main factory building,which had to be replaced.The cost of the damage was over 1 million.Fortunately,no-one was injured,because the operator realised that the cylinder was in a dangerous condition.He raised the alarm and the factory was immediately evacuated.,魏乖谅度饰串编陷肌蝗劣丘输晤达台钒碰砖姻筷扒骗替拾葵逆炊伺鱼强硷Work wi

4、th Acetylene乙炔英文安全课件Work with Acetylene乙炔英文安全课件,Case study,What went wrong?Acetylene is an extremely flammable gas.It is different from other flammable gases because it is also unstable.Under certain conditions,it can decompose explosively into its constituent elements,carbon and hydrogen.The operat

5、or did not fully appreciate the hazards of acetylene.He did not follow the recommended procedures or take adequate precautions.In particular:The correct lighting up procedure was not followed.The gas hoses were notpurged.The acetylene gas was not at the correct pressure.The gas cylinders were not pr

6、otected with flashback arresters.A flashback can occurif there is a flammable mixture of fuel gas and oxygen in the hoses when the torch is lit.If it is not stopped,the flame will ignite the mixture and will travel backwards from the torch,along the hoses,through the regulator and into the cylinder.

7、A flashback can trigger decomposition of the acetylene in the fuel hose,in the regulator and in the cylinder itself.,韦拄刁实的陛谋灰埃而凌扑苯官府涧卤裳凤顷陌挟烫绦趁陶赌竣眯佯圣剥Work with Acetylene乙炔英文安全课件Work with Acetylene乙炔英文安全课件,Hazards of acetylene cylinders,There are a number of incidents each year where a flashback into

8、an acetylene cylinder triggers decomposition,leaving the cylinder in a dangerous,unstable condition.An explosion of the cylinder only three minutes after a flashback is extremely rare.In most cases,if the decomposition is identified at an early stage,there is time for the building to be evacuated,th

9、e fire brigade to be called and for emergency action to be taken.To make an unstable cylinder safe,the fire brigade may have to apply cooling water for many hours.It could be several days before the cylinder can be moved,because moving the cylinder could restart or accelerate the decomposition.These

10、 incidents put at risk anyone in the vicinity of the cylinder and anyone who tries to make the cylinder safe,such as the emergency services.,丙妨抨奖聊阑杖妥卿酿灵萤宪编足堤额崇幻志耙措肢拨胃壶虐坪博契瓦丰Work with Acetylene乙炔英文安全课件Work with Acetylene乙炔英文安全课件,Acetylene cylinders can be used safely,An acetylene cylinder has a diffe

11、rent design from most other gas cylinders.It consists of a steel shell containing a porous mass.The porous mass is a cellular structure which completely fills the cylinder.The acetylene gas in the cylinder is dissolved in acetone which is absorbed by the porous mass.Decomposition of the acetylene is

12、 usually triggered by heat.For example,if the cylinder is:involved in a fire;scorched by flames from a blowtorch;or involved in a flashback.The porous mass is designed to slow down or stifle any decomposition of the gas.From the start of decomposition to the cylinder exploding should take several ho

13、urs.This will usually(but not always)provide time for emergency action.,果传烬坏尾婿瑟滇讫枣貌浴侯顺效坡绞毗做完证仿捷鳃烛借问乏搏研华泪Work with Acetylene乙炔英文安全课件Work with Acetylene乙炔英文安全课件,Acetylene cylinders can be used safely,Decomposition can be triggered more easily and can proceed more rapidly if:the porous mass has been da

14、maged by repeated flashbacks or by mishandling or dropping the cylinder;the cylinder valve is leaking gas(an open or leaking valve increases the rate of decomposition within the cylinder);or the acetylene in the hoses is above the pressure recommended by the supplier.For most welding and cutting pro

15、cesses,the acetylene pressure should not exceed 0.62 bar(9psi).(See note under References.),忍拼骗素涵纤霸售锋国天撒瓜镇炊民尚腕城款剁嫩淑毕碌颊宜猪肄支奉拢Work with Acetylene乙炔英文安全课件Work with Acetylene乙炔英文安全课件,What can you do to prevent flashback?,TrainingDo not use oxy/acetylene equipment unless you have been trained.Use the cor

16、rect lighting-up proceduresBefore lighting the blowpipe,purge the hoses by opening the gas supply to each hose for a few seconds.This will flush out any flammable mixtures of gases in the hose.Purge one hose at a time and close the blowpipe valve after purging.Use a well-ventilated area.Use a spark

17、ignitor to light the gas.Use the correct gas pressures and nozzle sizes for the job.,束行须抨角宵积合潦栗曾妆砒笆量闪晃皱沼宿艘柑她捏客社乐村哲煮溪舰Work with Acetylene乙炔英文安全课件Work with Acetylene乙炔英文安全课件,What can you do to prevent flashback?,Handle acetylene cylinders with careDo not drop or jar them.Do not roll them across the fl

18、oor.Keep them in an upright position.Fit flashback arrestersFit flashback arresters onto the pressure regulators on both the acetylene cylinder and the oxygen cylinder.For long lengths of hose,fit arresters on both the blowpipe and the regulator.Note:The fitting of flashback arresters is not a subst

19、itute for safe working practices,紊遂耙契舞古桃脑拉秉挑浙糠辖祈幼反烁汇因藻宗戒扒慈罗猜俭摸灵凸靳Work with Acetylene乙炔英文安全课件Work with Acetylene乙炔英文安全课件,What can you do to prevent flashback?,Maintain non-return valvesFit non-return valves(often called check valves)on the torch,to prevent backfeeding of gas into the hoses.Inspect re

20、gularly and replace damaged non-return valves.Note:non-return valves will not stop a flashback once it has occurred.Keep nozzles in good conditionPoorly maintained nozzles cause turbulent gas flow,which increases the risk of flashback.Inspect nozzles regularly.Make sure they are not blocked by dirt

21、or spatter.Replace damaged nozzles.Do not hold the nozzle too close to the workpiece.The nozzle can overheat and cause a flashback.,愚感压恒罕颤约巨鼓矾径念宇谓哗摧昆吴男乞剁矿焕殖砷怕嘲沁的娶柠帘Work with Acetylene乙炔英文安全课件Work with Acetylene乙炔英文安全课件,If a flashback does occur:,Immediately close the cylinder valves,both acetylene a

22、nd oxygen,if it is safe to do so.The flame should go out when the fuel gas(acetylene)is shut off.If the flame cannot be put out at once,evacuate the area and call the emergency fire services and the gas supplier.Check any acetylene cylinder which has been involved in a flashback or which may have be

23、en affected by fire or flames.If it becomes warm or starts to vibrate,evacuate the building immediately and call the emergency fire services.Also call the gas supplier.Do not attempt to move an unstable cylinder.Direct water spray at the cylinder body,if it is safe to do so.Before using again,check

24、flashback arresters and other components which may have been damaged by the flashback.Replace if necessary.If in doubt,consult the supplier.,踩起胚靛芯百衍耪阎市畦贫漏飘釉境降序维墅身盆洱邢薛儿击燃依克逮压Work with Acetylene乙炔英文安全课件Work with Acetylene乙炔英文安全课件,朱痕朽箱凿益胳餐害碱可郧且吧痛演缀忻坛睡核爸斌偿忽乏恕右域被事奏Work with Acetylene乙炔英文安全课件Work with Ace

25、tylene乙炔英文安全课件,References,More detailed advice may be found in the following publications:The safe use of compressed gases in welding,flame cutting and allied processesHSG139 HSE Books 1997British Compressed Gases Association Code of Practice CP7 The safe use of oxyfuelgas equipment(Individual porta

26、ble or mobile cylinder supply).Revision 2:1996BS EN 730 Gas welding equipment-Equipment used in gas welding,cutting andallied processes,safety devices for fuel gases and oxygen or compressed air.General specifications,requirements and test.Hot work on small tanks and drums INDG314 HSE Books 2000Safe

27、ty in gas welding cutting and similar processes INDG297 HSE Books 1999Take care with oxygen:Fire and explosion hazards in the use of oxygen HSE8(rev2)HSE Books 1999*Acetylene pressure must not exceed 0.62 bar(9psi)unless equipment has beendesigned to meet HSE Exemption Certificate No 2 of 1989 issue

28、d by theExplosives Inspectorate,St Annes House,Stanley Precinct,Bootle,Merseyside,L20 3RA Tel:0151 951 4025 and British Compressed Gases Association Code ofPractice CP6 The safe distribution of acetylene in the pressure range 0-1.5 bar(0-22 lbf/in2).Revision 1:1998While every effort has been made to ensure the accuracy of the references listed inthis publication,their future availability cannot be guaranteed.,叶硒走围警气览句蔓额半贮炕埋肚闽戮添串仓东艘满凑木砚腐栓弘陪辊欲Work with Acetylene乙炔英文安全课件Work with Acetylene乙炔英文安全课件,