nw终期论文QTZ6015型倒三角平臂塔机总体及结构设计.doc
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1、Gay is now a provincial key construction project of aluminum Ltd-province with an annual output of 50,000 tons of technical innovation project of environmental protection and energy saving of electrolytic aluminum project manager. In this technological transformation projects, he has overall respons
2、ibility for the day-to-day affairs of the project. In order to ensure that southern companys control the scale of investment, strengthen field management, pay special attention to project progress, and ensure a successful operation, the overall goal. He and Engineering Department under the leadershi
3、p of all the staff in the companys technical command, on the difficulties and to overcome technical difficulties in the process, work hard, have made outstanding achievements, mainly reflected in the following aspects: first, careful organization and management achieved remarkable results. Technical
4、 innovation project of the year, started and completed a series of bids and completed to date, from production engineering to put into production after nearly a year, has achieved very significant results. A project first 56 slots from dismantling the old slot just 168 days, civil engineering, insta
5、llation, commissioning, guarantee engineering quality under the premise, on the production side transformation under difficult conditions, created the national industrys fastest speeds. II 32 large prebaked electrolytic cell on November 7 has been installed, marks has an annual production capacity o
6、f 50,000 tons of electrolytic aluminum production capacity of aluminum. Entire project almost 8 months earlier than planned, achieved the goal of production transformation benefits that year, created favorable conditions for aluminum through South. Second, effectively control the investment. Project
7、 is subject to a scientific approach to bidding, bidding to make savings of 20 million Yuan, in the implementation process of the project, every domestic prices of steel, cement and other building materials, the old buildings on the base encountered great difficulties in dealing with significant inc
8、rease in the volume of civil engineering, but through rationalization and optimization, project control in fixed investment of 350 million Yuan. Third, environmental energy-saving effect of the project. Project investment of nearly 30 million Yuan, using large prebake technology and aluminum oxide d
9、ense phase and hyper dense phase conveying technology, fluoride and other harmful gases purification efficiency of up to 98%. Compared with Soderberg cell before the modification, power consumption can be reduced by 1500 tons of electrolytic aluminum, and project environmental protection and energy
10、saving effect is obvious. Four are in a relatively short period of time to the normal production. After four months of efforts, a project has put into operation all the 54 240KA large cell into regular production, stable current channel conditions and all the economic indicators are good, current ef
11、ficiency in October had reached 93%, is close to and reach the domestic advanced level. In the case of production half of the cell, this effect can be achieved and better level in the industry. 50,000 tons of electrolytic modification process, from preliminary study to equipment selection, cost cont
12、rol, project progress, quality control and coordination among the various sub-projects and various professional, technical command under the correct leadership, both from an overall perspective, emphasis on integrity, and earnestly implement the relevant laws and regulations, strictly act according
13、to the contract. He tried to learn relevant knowledge, good style of business, operational and organizational coordination ability, project efficiency, quality and safety assurance system in place, with all units involved with the coordination and good .摘要平头塔机近年来受到了国内外的广泛关注,发展迅速。平头塔机具有拆装方便、适合群塔作业等优点
14、。在现代施工中,建筑密度高,施工场地狭小,群塔作业日趋普遍,平头塔机具有无可比拟的优势。本文采用新型的倒三角臂架结构,以便更好地利用臂架下主弦为吊重小车轨道,配置标准电动起升小车,达到减轻重量,降低成本的目的。其新颖的倒三角形起重臂结构形式,目前市场上很少能见到。本次毕业设计为QTZ6015型倒三角平臂塔机总体及结构设计,针对塔机的总体及主要机构与结构进行设计计算,填补了国内倒三角形起重臂平头塔机设计计算的空白,具有重要的意义。机的空白。确定塔机整体方案后,对机构进行了详细设计,完成了各个部件的选型计算。结构设计中将整机分为吊臂、平衡臂及塔身塔帽三个模块,在SAP84内单独参数化建模,得到优化
15、后的结构尺寸,将各个模块组装,整机建模分析调整结构尺寸。最后,对整机进行了倾翻稳定性校核。整机结构合理,强度、刚度及稳定性符合要求。关键词:平头塔机;倒三角形;结构设计;SAP84AbstractIn recent years, the rapid development of flat-toptower crane has been widelyconcernedat home and abroad. Assembly-disassemblyof the flat-top towercraneis easy and it is suitable for group tower cranes.
16、In modern construction, building density is high, constructionsiteis small and group tower cranes is generally applied. Therefore, flat-top tower crane hasan unparalleled advantagein modern construction. In this paper, a new type of inverted triangle boom structure to make better use of major chords
17、 of the next boom hoist trolley track, equipped with standard electric lifting trolley, to reduce weight and cost.The novel structure of inverted triangle cargo boom of ST80/238 Tower Crane has beenrarely seen in the market.The article consists of overall design and structural design of QTZ6015 flat
18、-top tower crane, which fills the shortage of the inverted triangle jib tower crane design calculations . Firstly, the overall design is conducted. Secondly, detailed design of mechanisms including calculation of various components type selection is made. In the structural design, we divide the towe
19、r crane into three modules, which is crane jib, balance arm and tower body. Independent parametric modeling and analysis is carried out in SAP84 with the primary dimension. Then, we got optimized dimension of structure. Assemble three modules to make integral analysis in SAP84. According to the resu
20、lt of integral analysis, adjust the structural dimension. At last, the toppling stability of the tower crane is checked.Keywords:flat-top tower crane,inverted triangle jib,structural design,SAP84目 录摘要.Abstract .第1章 绪论1.1 课题背景及研究的目的和意义.1 1.2 平头塔机的特点 .1 1.3 国内外研究发展现状.11.4 设计任务 .3 第4章 基于FLUENT软件的轴承静态特性
21、研究4.1 引言.4 .4.3.2 边界条件的设定.44.3.3 FLUENT仿真结果分析.44.4 本章小结.4 第6章 局部多孔质静压轴承的试验研究6.1 引言.56.2 多孔质石墨渗透率测试试验.5 .6.5 本章小结.6结论.7参考文献.8致谢. 9 第一章 绪 论1.1 课题背景及研究目的和意义 随着城市建设的发展,高层建筑日趋增多,由于具有幅度利用率高、回转半径大及起升高度高等优点,塔机在高层建筑施工中得到广泛使用。塔机就结构形式而言,动臂式塔机和带塔帽的水平臂小车变幅式塔机在国内外塔机市场上一直占据主导地位。动臂式塔机起重量虽大但其幅度利用率低,而带塔帽的水平臂小车变幅式塔机的缺
22、点在现代施工中也逐渐显现。首先,传统带塔帽塔机拆装比较麻烦,特别是大臂的拆卸,需要借助较大吨位的汽车起重机。同时,塔帽的存在使传统带塔帽塔机在群塔作业中易于产生干涉。平头塔机的出现则很好地避免了以上难题,在建筑密度大,场地狭窄的现代施工特别是逐渐普遍的群塔作业中,平头塔机具有无可替代的优势。1.2 平头塔机的特点 没有塔头和拉杆是平头塔机最显著的结构特征,传统塔机与平头塔机示意图如图1-1图1-1传统塔机与平头塔机示意图平头塔机具有以下优点:1、大大降低拆装塔机对所需起重设备起重能力的要求平头塔机由于取消了塔头,其单元质量小、安装高度低,最大安装高度可比同级的其它塔机降低10m以上。平头塔机独
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