7LS2A型采煤机技术协议详解.doc

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1、7LS2A型采煤机技术协议Technical Agreement for Shearer久益环球地下采矿设备公司Joy Global Underground Mining LLCAND与Shaanxi Huadian Yuheng Coal-electricity Co. Ltd陕西华电榆横煤电有限责任公司2014年01月16日Jan.16, 2014 Beijing, China中国 北京卖方: 久益环球（天津）装备制造有限公司Seller: Joy Global (Tianjin) Heavy Machinery Co., Ltd. 代表：Representative 买方 ：陕西华电榆横

2、煤电有限责任公司Buyer: Shaanxi Huadian Yuheng Coal-electricity Co. Ltd 代表: Representative签订日期：2014年01月16日Signing Date: Jan. 16,2014Technical Agreement技术协议1. Scope of Supply供货范围2. Technical Specifications技术规格3. Design Liaison Meeting 设计联络会4. Quality Inspection at Mine Site现场到货质量检验5. Technical Services at Sit

3、e in the P.R.C.现场技术服务6. Erections, Test-run, Performance Test Commissioning and Acceptance设备安装、调试、试运行和验收7. Technical Documentation and Drawings 技术文件和图纸8. Norms and Standard to be Followed 产品设计、生产、试验、检验所采用的标准9. Warranty质量担保Appendix 1Scope of supply附件1 供货范围JOY 7LS2A ELECTRICAL MOTOR POWERED SHEARER久益7

4、LS2A型电牵引采煤机One (1)Joy Model 7LS2A Shearer 3,300volts 50Hz久益7LS2A型采煤机，3,300volts 50HzJoy Model 7LS2A double ended ranging arm shearing machine suitable for Ultratrac 2000 consisting of the following elements:适合Ultratrack 2000 双摇臂7LS2A型 采煤机, 包括以下元件:Two (2) Ranging Arms J525F. These are handable.2 个可换向

5、的J525F 型摇臂Two (2) Butt Plates (right &left hand)2 个摇臂座(左侧和右侧)Two (2) 1.8m Kennametal Cutting Drums (right & left hand) including bit holders and bits2个1.8米的肯纳金属生产的切割滚筒 (左切割滚筒和右切割滚筒), 包括齿座和截齿。One (1) Set of sprays including hoses and connectors1套内外水喷雾, 包括胶管和接头Two (2) haulage sections (right &left han

6、d)2 个牵引部 (左侧和右侧)Two(2) Final Drives equipped for Ultratrack 2000 (right &left hand, indirect)2 个适合Ultratrack 2000 的牵引块 (左右两侧，间接式)One (1) Set Face and Goaf side trim, trapping shoes and sliding shoes to suit Ultratrack 2000 and the AFC1套与运输机Ultratrack2000相配套的工作面侧支撑滑靴和采空侧的导向滑靴。One (1) Lubrication Syst

7、em1 套润滑系统One (1) Electrical Controller Section containing the Faceboss Electronic Controls including the JNA CCU unit and Display Computer. In both Chinese and English1套电控系统，包含Faceboss装置和显示器，Faceboss电控系统包括JNA 和CCU单元。中英文显示。Two (2) AC Cutter Motors 610 kW each2 个交流截割电机, 每个610kWTwo (2) AC Pump Motor 11

8、kW2个11 kW交流泵电机Two (2) AC Haulage Motors 110 kW each2 个交流牵引电机, 每个110 k WOne (1) Set of SIRSA equipment for monitoring the location and direction of travel of the shearer. This will be of the digital type.1套采煤机与支架联动（SIRSA）系统, 用来检测采煤机的牵引方向和位置，为数字形式One (1) Set Two Way Radio remote control equipment comp

9、rising ten (8) transmitters and two (2) radio receivers. One receiver mounted in the controller and one spare. Each transmitter includes a display to indicate machine speed and boom height and is powered with a removable battery pack. Two (2) additional spare battery packs are included.1套双向遥控设备, 包括8

10、个发射器和2个接收器。1个接收器安装在电控箱上，另一个做为备用。每个发射器包括一个可以表示设备速度和采高的显示器，该发射器由一个可移式电池块供电。包含2套额外的备用电池块。With each set of radio control equipment there are two (2) charging racks. Each charging rack is capable of re-charging up to 4 transmitters at any one time. A Diagnostic unit is included which performs a procedure

11、 to determine faults within the radio transmitter circuitry.每套遥控设备配有2个充电器。每个充电器一次能给4个发射器充电。包含一个故障诊断系统，通过运行程序判断遥控发射器回路中的故障。One (1) Set of speed control AFC feedback system 1套速度控制运输机反馈系统One (1) Hydraulic Pick Sleeve Extractor1个液压截齿套拆卸装置2 x light; 4 x cameras 2个照明灯和4个矿用照相机One (1) Junction box and gland

12、s(exclude Methane Monitor itself), for the trip cable and for the supply cable for the Customer supplied Methane Monitor system.1套接线盒和电缆喇叭嘴 (不包含瓦斯监控器本身), 用于连接用户提供的瓦斯检测系统的供电电缆和通信电缆。One (1)Headgate System with Tele-Remote Equipment includes:带远程监控的顺槽通讯控制系统,包括：(1) One (1) Data Transmission and display s

13、ystem-JOS一套数据传输和显示系统-标准顺槽系统The JNA Outbye System (JOS) is a computer-based data acquisition and control system. Operators can use the JOS to monitor data from the Shearer, AFC, Joy PRS and Switchgear.久益顺槽系统（JOS）是以计算机为基础的数据获取和控制系统。操作者通过JOS可以监控运输机，采煤机，支架及开关柜的数据。The system can also be linked to additio

14、nal display computers, or customer PCs for either additional underground or surface monitoring.系统也可以连接到其它显示计算机，或者是井下或地面的客户电脑The system comprises,系统包括：Display computer显示器Central Control Unit (CCU) 2 off 中央处理器Communication gateway通讯网关Intrinsically safe mouse/keypad or keyboard.本安鼠标/键区或键盘JOS will inclu

15、de provisions to upgrade to tele-remote该JOS系统包含将来要升级到远程遥控系统所必须的配置2) One (1) Tele-Remote System comprising- 一套远程遥控控制系统，包括：4 x industrial display monitors (17”) inside four XP boxesOptical fiber cable inside a DN12 hose, to connect Shearer to JOS 4个工业显示器（17”）装在防爆壳里，DN12软管铺有光缆用来连接采煤机和久益顺槽通信控制系统（JOS）。Co

16、nnection to provide Ethernet data and video out to surface PC 将Ethernet数据和视频传输到地面计算机的连接装置。Transceiver and aerial mounted to control the Shearer from the JOS 通过JOS控制采煤机的收发器和天线。One (1)Advanced Shearer Automation(ASA) including Proportional Control智能切割，包括比例阀控制Advanced Shearer Automation (ASA) is a full

17、y automated shearer cutting program. ASA permits the user to design complete cutting sequences for their longwall face profile offline, which includes gate end cutouts. An offline tool, referred to as GOLP (Graphic Offline Planner), is a software program, which is used to develop the cutting sequenc

18、es via a PC. This program allows the user to fully test the cutting sequences in a simulation mode prior to loading on the machine. ASA requires new FACEBOSS control hard ware, which is intended to improve the overall accuracy of the automated cutting sequences. The new control hardware includes:Hau

19、lage encoders which replace the D-gear sensors, and improves machined position accuracy about face.Ranging arm proportional calves. Calve banks incorporate proportional valves to improve position accuracyHydraulic control modules to operate proportional valves and all other hydraulically controlled

20、valves.Two-way radios for bi-directional communications which allow for latest ASA commands to operate the machine.智能截割包括比例控制 智能截割是一种全自动的采煤机截割程序。智能截割准许用户为长壁工作面设计全套截割方案，其中包括机头机尾截割。可以通过电脑使用GOLP离线工具软件（图形离线编辑器）来设计截割方案。在将该程序加载到机器前，用户可以在计算机上进行模拟，以全面测试该截割程序的效果。智能截割需要新的FACEBOSS 控制硬件，来提高整体自动截割的精确性。新的控制硬件包括：-

21、采用牵引编码器来代替D齿轮传感器，精确确定采煤机在工作面的位置。-摇臂比例控制阀，通过比例控制阀来精确操作摇臂。-液压控制模块，可操作比例阀和所有其他的液压控制阀门-可实现双向通信，通过最新的智能截割命令来操作采煤机。One (1)One (1) Camera System comprising 1套摄相系统，包括：- 2 x light; 4 x cameras 2个照明灯和4个矿用照相机- Mounting and housing 安装座和机壳- Water spray system 水喷雾系统 - Interface parts between cameras and controlle

22、r照相机和电控箱之间的接口部件- Fibre cable connecting shearer to maingate included包括连接采煤机和顺槽的光缆。One(1)Cable Handler电缆夹Cable handler of total length 200 metersType ACTS205-03HD including loading and unloading tools总长度200米电缆夹，型号ACTS205-03HD，包括装卸工具。One(1)Cable 电缆750m/2pics（420m+330m）750m of Type AM3T7S 95mm2 Trailin

23、g Cable, supplied in 2 lengths, 1 off 420m lengths and 1 off 330m lengths, including 4 off plugs and 1 off connector.750米长 AM3T7S 95mm2 拖曳电缆，分两段提供，一段420米一段300米，包括4套插头和1套连接器。Two (2)Special Tools 专用工具One (1)Set of Spares 备件One (1)Site Service and Baotou Training现场服务和包头培训Six (6) Technical Documents技术资料

24、Special Tools专用工具ItemNo.序号Name of Special Tools专用工具名称CN Name of Special Tools中文名称Part No.件号Unit单位Qty数量Countryof Origin原产地1KIT,TOOL工具包100200778EA1USA2SA8-6 1_1/2F 1M ADAPTOR8-1 1.1/2F-1M变径接头00506418-0579EA1USA3IMPACT SOCKET 1/2SQ.DRIVE 10MM AF.1/2英寸方头，10mm套管00506418-0761EA1USA4IMPACT SOCKET 1/2SQ.DRI

25、VE -13MM AF.1/2英寸方头，13mm套管00506418-0762EA1USA5IMPACT SOCKET 1/2SQ. DRIVE- 17MM AF1/2英寸方头，17mm套管00506418-0763EA1USA6IMPACT SOCKET 1/2SQ.DRIVE -19MM AF1/2英寸方头，19mm套管00506418-0764EA1USA7IMPACT SOCKET 1/2SQ. DRIVE 22MM AF.1/2英寸方头，22mm套管00506418-0765EA1USA8IMPACT SOCKET 1/2SQ. DRIVE 24MM AF.1/2英寸方头，24mm套

26、管00506418-0766EA1USA9IMPACT SOCKET 1/2SQ. DRIVE 30MM AF.1/2英寸方头，30mm套管00506418-0767EA1USA10IMPACT SOCKET 3/4SQ.DRIVE 24MM AF.3/4英寸方头，24mm套管00506418-0768EA1USA11IMPACT SOCKET 3/4SQ. DRIVE 30MMAF3/4英寸方头，30mm套管00506418-0769EA1USA12IMPACT SOCKET 3/4SQ. DRIVE 36MM AF.3/4英寸方头，36mm套管00506418-0770EA1USA13IM

27、PACT SOCKET 3/4SQ. DRIVE 41MM AF.3/4英寸方头，41mm套管00506418-0771EA1USA14IMPACT SOCKET 3/4SQ. DRIVE 46MM AF.3/4英寸方头，46mm套管00506418-0772EA1USA15BIT HOLDER 1.5SQ.DRIVE- 1.25A.F.H8，1.25 1.5英寸英制方头套管00506418-0580EA1USA16BIT HOLDER 1/2SQ.DRIVE -7/16A.F.H4，7/16 1.5英寸英制方头套管00506418-0581EA1USA17BIT HOLDER 1/2SQ.

28、DRIVE - 7/8A.F.H4，7/8 1.5英寸英制方头套管00506418-0582EA1USA18BIT HOLDER 3/4SQ. DRIVE-7/8A.F.H2，7/8 1.75英寸英制方头套管00506418-0583EA1USA19BIT HOLDER 1SQ.DRIVE - 7/8A.F.H9，7/8 1英寸英制方头套管00506418-0584EA1USA20INSERT BIT 7/16A.F. - 6MM7/16 - 6mm 方头00506418-0780EA2USA21INSERT BIT 7/16A.F.- 8MM7/16 - 8mm 方头00506418-078

29、1EA2USA22INSERT BIT 7/16 A.F.-10MM7/16 - 10mm 方头00506418-0782EA2USA23INSERT BIT 7/16A.F. - 12MM7/16 - 12mm 方头00506418-0783EA2USA24INSERT BIT 7/16A.F. - 14MM7/16 - 14mm 方头00506418-0784EA2USA25INSERT BIT 7/16A.F.-1/47/16 - 1/4” 方头00506418-0785EA2USA26INSERT BIT 7/16A.F.- 5/167/16 - 5/16” 方头00506418-07

30、86EA2USA27INSERT BIT 7/16 A.F.-3/87/16 - 3/8” 方头00506418-0787EA2USA28INSERT BIT 7/16A.F.-1/27/16 - 7/16” 方头00506418-0789EA2USA29INSERT BIT 7/8A.F.-10MM7/8 - 10mm方头00506418-0585EA2USA30INSERT BIT 7/8AF-12MM7/8 - 12mm 方头00506418-0586EA2USA31INSERT BIT 7/8A.F. -14MM7/8 - 14mm 方头00506418-0587EA2USA32INS

31、ERT BIT 7/8A.F.-17MM7/8 - 17mm 方头00506418-0588EA2USA33INSERT BIT 7/8A.F.-19MM7/8 - 19mm 方头00506418-0589EA2USA34INSERT BIT 7/8AF-22MM7/8 - 22mm 方头00506418-0590EA2USA35INSERT BIT 7/8A.F.-1/27/8 - 1/2 方头00506418-0592EA2USA36INSERT BIT 7/8A.F.-5/87/8 - 5/8 方头00506418-0594EA2USA37INSERT BIT 7/8A.F.-3/47/

32、8 - 3/4 方头00506418-0595EA2USA3890 TON HOLLOW CYLINDER JACK90吨千斤顶00506418-0599EA1USA39COUPLER -HIGH FLOW偶合剂00506418-0600EA1USA40HOSE ASSEMBLY管路总成00506418-0601EA1USA41HAND PUMP (2:SPEED)手摇泵00506418-0602EA2USA42BACHO 18 ADJ SPANNER18英寸活动扳手00506418-0603EA1USA4330 ADJUSTABLE SPANNER30英寸活动扳手00506418-0791E

33、A1USA44BACHO 8 ADJ SPANNER8英寸活动扳手00506418-0604EA1USA45BACHO 12 ADJ SPANNER12英寸活动扳手00506418-0605EA1USA4629MM A.F. COMBINATION SPANNER29mm多用扳手00506418-0773EA1USA4730MM AF.COMBINATION SPANNER30mm多用扳手00506418-0774EA1USA4832MM AF. COMBINATION SPANNER32mm多用扳手00506418-0775EA1USA4936MM AF. COMBINATION SPANN

34、ER36mm多用扳手00506418-0776EA1USA5038MM AF. COMBINATION SPANNER38mm多用扳手00506418-0777EA1USA5141MM. AF. COMBINATION SPANNER41mm多用扳手00506418-0778EA1USA5246MM AF. COMBINATION SPANNER46mm多用扳手00506418-0779EA1USA531/2SQ.DRIVE-5MM ALLEN KEY1/2英寸方头，5mm艾伦扳手00506418-0792EA1USA541/2SQ. DRIVE-6MM ALLEN KEY1/2英寸方头，6m

35、m艾伦扳手00506418-0793EA1USA551/2SQ. DRIVE-8MM ALLEN KEY1/2英寸方头，8mm艾伦扳手00506418-0794EA1USA561/2SQ. DRIVE-10MM ALLEN KEY1/2英寸方头，10mm艾伦扳手00506418-0795EA1USA57SCREWDRIVER-FLARED-改锥00506418-0796EA1USA58SET-COMBINATION SPANNERS一套多用扳手00506418-0797EA1USA591/2SQ.DRIVE EXTENSION (375MM)LONG1/2英寸方头套管00506418-0798

36、EA1USA603/4 SQ DR SOC EXT 16LG3/4英寸方头套管00506418-0606EA1USA613/4 SQ DR SOC EXT 5LG3/4英寸方头套管00506418-0607EA1USA62CIRCLIP PLIERS (INTERNAL)内卡环钳子00506418-0608EA1USA63BALL END ALLEN KEYS 1.5 TO 10MM一套艾伦扳手，1.5mm-10mm00506418-0609EA1USA64HEAVY DUTY GREASE GUN注油枪00506418-0610EA1USA65FLEX DELIVERY TUBES一套多用扳

37、手00506418-0611EA2USA66HYD CONNECTORS液压接头00506418-0612EA4USA67HYD CONNECTORS液压接头00506418-0613EA4USA68SET-ALLEN KEYS (METRIC)一套公制艾伦扳手00506418-0803EA1USA698PLIERS-LINESMAN COMBINATION夹线钳00506418-0804EA1USA703/4 SQ DR RATCHET HEAD3/4英寸棘轮扳手和手柄00506418-0614EA1USA711/2SQ.DRIVE RATCHET HANDLE1/2英寸棘轮扳手和手柄005

38、06418-0799EA1USA721/2SQ.DRIVE UNIVERSAL JOINT1/2英寸万向接头00506418-0800EA1USA731/2SQ.DRIVE EXTENSION (125MM)1/2英寸加长板手，5英寸长00506418-0801EA1USA741/2SQ.DRIVE SLIDING TBAR1/2英寸T型杆00506418-0802EA1USA75SCREWDRIVER 6_1/2LG螺丝起子，6.5英寸长00506418-0615EA1USA76SCREWDRIVER 11LG螺丝起子，11英寸长00506418-0616EA1USA77SCREWDRIVE

39、R-FLARED螺丝起子00506418-0805EA1USA78RETAINING RING PLIER KIT一套卡环钳（内外，PR36）00506418-0617EA1USA79SNAP-ON ALLEN KEY SET 0.028_3/8艾伦扳手，0.028-3/8英寸100146057EA1USA8016GROOVE JOINT PLIERS16英寸开口槽钳00506418-0806EA1USA81THREADED BAR M30X500M30 X500丝杆，8个螺母和垫圈00506418-0619EA1USA82THREADED BAR M24X500M24 X500丝杆，8个螺母

40、和垫圈00506418-0620EA1USA83THREADED BAR M20X500M20X500丝杆，8个螺母和垫圈00506418-0621EA1USA84THREADED BAR M16X500M16 X500丝杆，8个螺母和垫圈00506418-0622EA1USA85THREADED BAR M12X500M12 X500丝杆，8个螺母和垫圈00506418-0623EA1USA86THREADED BAR M48X500M48 X500丝杆，8个螺母和垫圈00506418-0624EA1USA87TOOL, ASSEMBLING安装工具100138553EA1USA88TOOL

41、, SPECIAL,GLAND ASSY喇叭嘴专用工具03069624-0013EA1USA89TOOL, INSTALATION安装工具03069842-0026EA1USA90PUMP, HAND手压泵00531086-0006EA1USASet of Spare Parts 备件清单Item序号Part No.件号Components描述CN Name of Components中文描述Qty.数量UOM单位FOB Unit Price (USD)FOB单价美元FOB Ext. Price (USD)FOB总价美元7LA2AElectrical 电气部分1100593753CONTACT

42、OR,270 A真空接触器1EA4,713.054,713.052100410877POWER SUPPLY,GENERAL总电源 1EA1,313.951,313.953100268391RELAY,GROUND FAULT漏电继电器1EA1,733.031,733.034100303064MODULE模块1EA9,489.979,489.975100191952MODEM模块1EA6,138.506,138.506100234263CABLE,CONTROL,ASSEMBLED,68 Conductor控制线束，68芯1EA907.88907.887100272435SENSOR,CURRENT,RTD UNIT电流互感器的RTD单元1EA818.17818.17800601054-0061RELAY继电器1EA80.7280.72900601807-0028TRANSDUCER, VOLTAGE, AC交流电压变送器1EA315.83315.831000603076-0001RELAY, FAULT, GROUND漏电故障继电器1EA807.34807.3411100268557TRANSFORMER,CONTROL,PRI 110.00V控制变压器，原边