检验程序 Inspectio Procedure中英.doc

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1、检验控制程序 Inspection Control Procedure1 目的 purpose 本程序的主要目的是根据公司质量策划安排对产品的特性进行检验，以验证产品要求已得到满足。 The main purpose of the procedure is that acc. to company quality planning to implement insepction of product property to validate that the product requirement has been complied.2 适用范围 Application Scope 本程序文件

2、主要是适用于公司采购、外庸牟牧稀氤善泛统善返冉醪返募煅椋桓鞒导渖讨胁泛凸虻募煅椋灰约白钪詹返募煅椤?The procedure is mainly applicable for the incoming insepction of the company purchasedmaterial and out-sourcing material semi-product and finished product the insepction of variousfactory work process and under production product the finsied product

3、 inspection3 规范性引用文件 Normative Documents 下列文件中的条款通过本标准的引用而成为本标准的条款。凡是注日期的引用文件，其随后所有的修改单（不包括勘误的内容）或修订版均不适用于本标准，然而，鼓励根据本标准达成协议的各方研究是否可使用这些文件的最新版本。凡是不注日期的引用文件，其最新版本适用于本标准。 The clauses in the following documents will become the clauses of the standard via the quoteof the standard. All the quoted documen

4、ts with date all the future change formcorrected contentsexcluded or the revise editions are not applicable to the standard. While encourage the partieswho has had agreement acc. to standard to study whether can use the latest version of thesedocuments. All quoted documents which not notes the data

5、the latest version is applicable tothe standard ISO9001：2008 质量管理体系要求 8.2.4产品的监视和测量 ISO9001 ： 2008 Quality Management System Requirement 8.2.4 Production Monitoring andMeasurement4 术语和定义 Terms and Definitions 本程序采用GB/T19000中确定的的专业术语。 The procedure uses the professional terms defined in GB/T19000.4.1

6、 检验 Inspection 通过观察和判断，适当时结合测量、试验所进行的符合性评价。 Through observation and judgment combine with the conformity assessment of measurement andtest properly.4.2 首件检验 FAI 对生产的第一件产品进行的检验。 Implement insepction to the produced first product.4.3 互检 Mutual Inspection 下道工序对上道工序的检验、班组长对本班操作工自检后的产品的检验。 The next work

7、process insepct the last work process the group leader insepct the productwhich has been self-insepcted by the operators.4.4 自检 Self-inspection 操作工在生产过程中进行的自主检验。 The operator implement self-inspection during production.4.5 专检 Special Inspection 专职检验员对产品进行的检验。 The full-time inspectors implement inspe

8、ction to the product5 部门职责 Department Responsibility5.1 生产部或车间职责 Production or Workshop Responsibility： a 生产前的开工条件检查确认； Inspect and confirm the start work condition before production b 操作工进行首件检验； The operation implement FAI c 班组长进行互检； The group leader implement mutual inspection d 对不合格品按要求进行处置，并分析原因

9、，制定和实施纠正措施； Acc. to requirement to deal with the unqualified product and analyze the reason formulate and implement corrective action e 统计自检、互检合格率； Statistic the qualified rate of self-inspection and mutual inspection f 对首检、自检记录进行存档； Archive FAI and self-inspection records g 报检 Report to inspection5

10、.2 质量部职责 Quality Department Responsibility： a 安排专职检验验员对产品进行检验； Arrange full-time inspector to inspect product b 培训所有的检验员、班组长、操作工掌握检验程序、检验方法和检验标准的要求； Train all inspectors group leaders and operators about the inspection procedure inspetion method and inspection criterion requireemnts. c 监督并反馈过程检验执行的情

11、况； Supervise and feedback the implementation situation of process inpection d 统计车间/生产部各班组一次交验合格率； Statistic the one time acceptance qualified rate of workshop/production e 对检验员的检验记录进行存档。 Archive the inspection records6 程序要求 Procedure Requirement6.1 检验策划 Inspection Planning6.1.1 质量部质量经理按技术部和工艺部下发的技术规

12、范、材料要求、关键件和关键特性清单、技术协议、采购技术条件、试验大纲、关键/特殊过程清单、图纸等技术文件，编制检验指导书、检查清单、特殊过程检查表等检验文件。Quality Manager acc. to the Technical Specification， Material Requirement，KeyPart and Key Property List ， Technical Agreement，Purchasing Technical Specification，Key/Special Process List， Drawing etc. technical documents w

13、hich released by Technical ， ，Department and Process Department to create Insepction Instruction Check List SpecialProcess Check List etc. inspection documents.6.1.2 对安全关键零部件和重要原材料应在进货检验指导书中增加进厂复验要求。For the security key part and important material shall increase incoming re-insepctionrequirement in

14、the Incoming Inspection Instruction.6.1.3 检验策划时应将安防关键部件（材料）、关键（特殊）工序、关键项点、关键作业人员以及关键设备、工装、检测器具等作为验收监督把关的重点，并在质量计划、控制计划、检验指导书、检查清单、特殊过程检查表中加以标注，明确验收监督要求，包括监督的频次和方法等。During inspection planning shall regard the key partsmaterial keyspecialwork process keyitems key operators and key equipment tooling in

15、spection instruments etc. as the controlimportance of the acceptance supervision and note in the Quality PlanControl PlanInspection InstructionCheck ListSpecial Process Check List， clarify the acceptancesupervision requirement include the frequancy and method of the supervision.6.2 进货检验 Incoming Ins

16、pection6.2.1 仓管员核对进货产品信息、清点产品数量并收集供应商的随货证明文件。确认进货产品与供应商送货单数量、规格型号一致后，打印送检/入库单连同随货证明一并交质量部进货检验员报检。物流部仓管员在报检过程中发现问题时，反馈采购员，由采购员向质量部进货检验员办理报检。The warehouse keeper verify the incoming product information count the product QTY and collectthe along certificate document of supplier. After confirmed that th

17、e QTYtype and specificationof in coming product with supplier delivery form are consistent then print Inspect/WarehouseEntry Formand forward it together with the certificate document to QM inspector for inspection.the warehouse keeper of Logistics Department feed back the problem to Purchasing when

18、he findproblem the purchasing requrire the QM incoming inspector to implement inspection.6.2.2 质量部进货检验员根据物流部提供的送检/入库单，确定检验的进货产品。The QM Department incoming insepctor acc. to the Inspect/Warehouse Entry Formprovided byLogistics Department to confirm the incoming product.6.2.3 进货检验员根据图纸、采购技术条件、控制计划、合格供

19、应商名录等对进货产品进行检验；检验主要通过以下方式进行：Incoming inspector acc. to drawing Purchasing Technical Specification，Control Plan， Qualified Supplier List etc. to insepct the incoming product the inspection mainly beimplemented via the following ways: a 验证：对供应商的质量证明文件的完整性和正确性进行确认以及对外观进行检验； Validation: confirm the comp

20、letion and correctness of the suppliers quality certificate and inspect the product appearance b 检查：检验尺寸、外观，对供应商的产品进行抽检； Inspection: inspect the dimension appearance implement spot inspection to the suppliers products c 复验：需要由生产部/质量部/检测中心试验的材料/元器件，进货检验员取样后（不能取样时监 督取样过程）按试验过程控制。 Reinspection: the mat

21、erial or components which need to be test by the production/quality Department/test center will be controlled acc. to test process after the incoming inspector sampling supervise the sampling process when cant be sampling6.2.4 进货检验员在产品检验记录表中记录检验结果，并判定是否合格；在物料上粘贴绿色和红色标签，绿色表示合格，红色表示不格。 andThe incoming

22、 inspector records the inspection result in Product Inspection Record determinewhether qualified or not and put green sticker and red sticker green sticker standard forqualified red sticker stand for unqualified6.2.5 判定不合格的进货产品按不合格品控制程序执行；Acc. to Unqualified Product Control Procedureto deal with the

23、 determined unqualified produdt6.2.6 产品处理 Product Handling a 进货检验员在送检/入库单上签字： The incoming inspector sign on the Inspect/Warehouse Entry Form b 将签收的送检单传递给物流部仓库； Transmit the inspection form to the Logistics Department Warehouse c 收集所有的供应商的证明文件，并按产品、日期分类整理。 Collected all the supplier certificate docu

24、ments and classify and sorting acc. to product and date.6.2.7 进货检验员每周将检验记录和供应商证明文件汇总后，提交质量部资料员登记、归档。After the incoming inspector conclude all the inspection and supplier certification documentsevery wee then submit it the QM documenter for registration and archive.6.3 确认检验 Confirm Inspection6.3.1 对于

25、关键件、材料应由进货检验员进行定期确认检验，每年应对供应商提供的检验文件如合格证、质保书及检测报告进行一次确认，确认合格后方可继续供货；如对其有怀疑可进行检验或试验，自己没有能力检测时，可委托第三方进行验证，验证不合格时可允许再次送样进行检验，若再不合格则予以拒收，限期进行整改。若质量没有改进，取消其供货资格；The key parts and material shall be confirmed and inspected regularly shall confirm once a yearto the provided docuemnts by the suppliers such a

26、s CoC Quality Gurantee Certificate and testreport. Only can continue supply after have confirmed its qualified If theres any doubtcan implement inspection and test when itself has no capability to test can entrust the thirdparty to validate. Its allowed to re-send the sample to make test after valid

27、ate itsunqualified If still unqualified shall reject the product and request the supplier to correctwinthin requriend period. If theres no improvement of product quality can cancel thesuppliers qualification6.3.2 关键件、材料定期确认检验主要是验证其材质的各项性能是否符合相关的材料标准和技术条件、有关技术文件要求；The main purpose of the regular conf

28、irmation inspection of the key parts and material is tovalidate whether various property of its material meet related material standard and technicalcondition and requirements of related technical documents6.3.3 定期确认检验的结果及采取的措施，进货检验员应记录在关键件定期确认检验记录内并保持；Confirm the insepction result and the implement

29、ed action regularly the incoming inspector hsallrecord in to Key Parts Regualr Confirmation Inspection Record and keet it.6.3.4 记录并归档丶谌啡霞煅榧锹肌ecord and archive the regular inspection records of the key parts6.4 过程检验 Process Inspection6.4.1 自检和互检 Self-inspection and Mutual Inspection6.4.1.1 车间或生产部在生产开

30、始前对开工条件进行检查和确认，内容包括：The workshop and Production Department check and confirm the start production condition beforeproduction includes the following contents: a 所领用的原材料规格型号是否符合工艺文件要求； The type and specification of the received material meet the process document requriementor not b 作业方法是否明确； Whether t

31、he operation method is clearn or not c 图纸或工艺文件是否受控； Whether the drawing or process documents are under control or not d 设备和工装是否完好； Equipment and tooing in good condition or not e 检具、量具、样板是否在有效期内。 Whether the inspection instrument measure instruments sample are in valid period6.4.1.2 检查并确认开工条件满足要求，并在

32、产品生产过程质量记录表首检，互检表上打“”后再开始生产。Check and confirm whether the production condition meet the requirement or not and after mark“”in the FAI mutual inspection form of Gangway Production Procoess Quality Control Formthen start the production6.4.1.3 车间或生产部在生产过程中，按照图纸、工艺文件、检验文件的要求由操作工对每批的首件进行自检；煅榻峁锹荚凇恫飞讨柿考锹急怼

33、分小uring the production the workshop or production acc. to drawings process documents inspectiondocuments requirement the operators shall implement self-inspection to the first article ofeach batch the inspection records shall be fill in t he Gangway Production Procoess QualityRecords Form6.4.1.4 首件自

34、检合格后，由班长进行互检确认，检验结果记录在生产过程质量记录表中。After the first article confirmed qualified by the self-inspection then the group leaderimplement mutual inspection confirmation the inspection records fill in the Gangway ProductionProcoess Quality Records Form6.4.1.5 首件经自检和互检合格后，方可开始批量生产。如果首件检验不合格，应重新按照6.4.1.16.4.1

35、.4条款执行。The batch production can only be started after the first article confired qualified by theself-insepction and mutual insepction If the first article is qualfied shall acc. to clausein 6.4.1.16.4.1.4 to re-implement.6.4.1.6 下列情况时，需要进行首件检验 Shall implement FAI under the following cases： a 每批开工生产

36、时； When start the production of every batch b 设备维修，修复后； After maintenance and repair of equipments c 更换操作工时； Operator changes d 换班时； Work schedule shift e 更换模具/工装时。 The tooling/jigs change6.4.1.7 操作工在批量生产过程中需按照检验文件要求的频次对产品进行抽检，抽检结果记录在产品生产过程质量记录表中；During batch production process the operator shsall a

37、cc. to the required frequancy in theinsepction documents to implement spot insepciton to the product the spot inspection recordsshall be filled in the Gangway Production Procoess Quality Records Form6.4.1.8 产品在车间内进行转序，经操作工自检、班长互检，并由班组长在产品生产过程质量记录表上签字确认后流转；The product will be turn subsquence in the w

38、orkshop and transportation after operatorself-insepction mutual inspection by group leader signed and confired by the group leader onthe Gangway Production Procoess Quality Records Form.6.4.1.9 在首检、互检和自检过程中发现不合格品按不合格品控制程序执行。When find unqualified product during FAI mutual inspection and self-inspecti

39、on implement acc.to Unqualified Product Control Procedure6.4.2 专职检验 Special Inspection6.4.2.1 对关键质量控制点或流转到下一个车间前的产品，由专职检验员按检验文件的要求进行检验。检验结果记录在产品生产过程记录质量表中，并判定是否合格；The full-time insepctor acc. to the inspection docuemnts requirements to inspect the key controlitem or the product which transpotated to

40、 the next workshop record the inspection result into Gangway Production Procoess Quality Control Form and determine whether its qualifiedor not.6.4.2.2 判定不合格的过程产品按不合格品控制程序执行；The determined unqualified product will be handled acc. to Unqualified Product ControlProcedure.6.4.2.3 检验员检验完成后，应将检验情况记录在产品质量

41、检查日报表中。After the insepctor finished inspection shall record the inspection result into the ProductQuality Inspection Daily Report.6.4.3 特殊过程检查 Special Process Inspection6.4.3.1 特殊过程检查由车间/生产部操作工检查确认每个生产步骤的工艺要求，如：原材料规格、型号、批号、过程参数、环境要求等，并将生产中实际参数填写在各特殊过程专用的产品生产过程质量控制表中；The special process inspection sh

42、all be inspected and confirmed by the workshop/productionDepartment operators about the process requirement of the production sequence. Such as: rawmaterial specification type No. batch No. process data environment requirement etc. and fillthe production actual data in to special form Gangway Produc

43、tion Procoess Quality Control Formof various special process6.4.3.2 班组长对特殊过程工艺要求的符合情况进行确认，确认结果填写在产品生产过程质量控制表中；The group leader confirm the conformity situation of the special process technology fill theconfirmation result into Gangway Production Procoess Quality Control Form.6.4.3.3 检验员对特殊过程的符合情况进行抽查，抽查结果填写在.