折弯机模具手册.doc

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1、折弯机模具手册Press Brake Tooling江苏亚威机床有限公司JIANGSU YAWEI MACHINE-TOOL CO.,LTD自由折弯的折弯压力对照表Capacity chart for air bending本表格中的数据是在90折弯，材料抗拉强度b=420MPa，折弯长度为1m基础上计算的结果。The given data has been calculated based upon bending material with a tensile strength ofb=420 MPa over a length of 1m.V6810121618202

2、432354050606380100120130140150160180190200230260b4.5578.51213151723252835434557718592100105115130135140160180r11.21.622.52.833.555.5689.5101215.519212324.52628303236400.52.50.874.81.011861.212971.5151282.0231613129.52.526222015113.030241614124.044312823185.053474331256.0614536348.0886965473610110806

3、04743391212090716558555016140125115105958180711814813512511010095802014013012011090内径R约等于凹模开口宽度V的16%The internal radius R corresponds to approximate 16% of the die opening V自由折弯建议凹模开口宽度VRecommended die opening V for air bending材料厚度/Material thickness t0.52.5mm38mm910mm12mm/ 凹模开口宽度/Die opening V 6 t

4、8 t10 t12 t折弯力/Bending force for 铝 Alub=300 MPaF=F（表） 0.65F=F（chart） 0.65不锈钢 S.Sb=700 MPaF=F（表） 1.6F=F（chart） 1.6折弯压力吨位计算公式（参考值）Determination of the bending force for air bending (approximation)F（表）= 65 t2 / V （吨 / Ton）常见上模夹紧形式Upper tool clamping普通斜楔夹紧重型斜楔夹紧实用于50t220t之间欧式上模的安装实用于220t以上欧式上模的安装机械快速

5、夹紧美式夹紧快夹可以方便欧式上模的快速安装适用于美式上模的安装常见上模夹紧形式Upper tool clamping过渡模柄夹紧过渡联接块适用于大行程机床的安装适用于滑块受重载的安装YAWEI上模液压夹紧 WILA上模液压夹紧式适用于上模的快速安装 NSCL with Top with Safety Click 常见下模夹紧形式Dies tool clamping1V插槽式 1V插槽式 2V可调式模具肩部受力模具底部受力下模口可前后调节2V快换式多V插槽分段式下模口可快速更换适用于分段多V下模常见下模夹紧形式Dies tool clamping 多V工作台式下模插

6、片式适用于整体多V下模模口可分级增大，适用于大吨位折弯机 YAWEI下模液压夹紧液压夹紧工作台适用于1V下模快速安装 NSCR with OZU bottom tool标准上模Standard upper tools上模模柄结构/Upper tool fixtures标准欧式/ EUROPEAN STYLE TOOLING 加强型欧式/ EUROPEAN STYLE TOOLING美式/ AMERICAN STYLE PREMIUM TOOLING 大吨位过渡模柄上刀标准分段方式/Aegmentatioon of upper tool标准上模85Standard upper tools

7、10.100 10.101 10.102Max Tons:100t/m Max Tons:80t/m Max Tons:60t/m10.103 10.104 10.105Max Tons:80t/m Max Tons:100t/m Max Tons:80t/m 10.106 10.107 10.108Max Tons:50t/m Max Tons:50t/m Max Tons:100t/m 标准上模85Standard upper tools10.109 10.110 10.111Max Tons:80t/m Max Tons:40t/m Max Tons:80t/m10.112 10.113

8、 10.114Max Tons:70t/m Max Tons:40t/m Max Tons:50t/m 10.115 10.116 10.117Max Tons:100t/m Max Tons:60t/m Max Tons:45t/m 标准上模85Standard upper tools10.118 10.119 10.120Max Tons:80t/m Max Tons:80t/m Max Tons:50t/m标准上模88Standard upper tools10.130 10.131 10.132Max Tons:100t/m Max Tons:80t/m Max Tons:60t/m1

9、0.133 10.134 10.135Max Tons:100t/m Max Tons:50t/m Max Tons:20t/m 标准上模88Standard upper tools10.136 10.137 10.138Max Tons:80t/m Max Tons:45t/m Max Tons:20t/m 10.139 10.140 10.141Max Tons:70t/m Max Tons:50t/m Max Tons:50t/m10.142 10.143 10.144Max Tons:30t/m Max Tons:20t/m Max Tons:50t/m 标准上模90Standard

10、upper tools10.150 10.151 10.152Max Tons:100t/m Max Tons:35t/m Max Tons:80t/m10.153 10.154 10.155Max Tons:80t/m Max Tons:20t/m Max Tons:60t/m 10.156 10.157 10.158Max Tons:60t/m Max Tons:20t/m Max Tons:50t/m 标准上模60Standard upper tools10.170 10.171 10.172Max Tons:80t/m Max Tons:80t/m Max Tons:70t/m10.1

11、73 10.174 10.175Max Tons:100t/m Max Tons:100t/m Max Tons:60t/m 10.176 10.177 10.178Max Tons:160t/m Max Tons:60t/m Max Tons:40t/m标准上模30Standard upper tools10.190 10.191 10.192Max Tons:80t/m Max Tons:80t/m Max Tons:90t/m10.193 10.194 10.195Max Tons:70t/m Max Tons:100t/m Max Tons:100t/m 10.196 10.197 1

12、0.198Max Tons:80t/m Max Tons:160t/m Max Tons:70t/m标准R型圆模Standard upper tools10.210 10.211 10.212Max Tons:100t/m Max Tons:100t/m Max Tons:80t/m10.213 10.214 10.215Max Tons:80t/m Max Tons:80t/m Max Tons:80t/m 10.216 10.217 10.218Max Tons:80t/m Max Tons:80t/m Max Tons:80t/m标准R型圆模Standard upper tools10.

13、219 10.220 10.221Max Tons:80t/m Max Tons:80t/m Max Tons:80t/m10.222 Max Tons:80t/m 10.230 Max Tons:80t/m RmmRmm10.231R33R5.55.510.232R3.53.5R6610.233R44R6.56.510.234R4.54.5R7710.235R55R7.57.5 标准圆模Standard upper tools10.240 10.241Max Tons:100t/m Max Tons:100t/m分段方式 RmmRmm10.242R88R202010.243R1010R252

14、510.244R12.512.5R303010.245R1515R353510.246R17.517.5R4040复平模具Flattening tools10.250+20.134 10.251+20.135 10.252+20.13610.250 Max Tons:A 80t/m B 100t/m 10.251 Max Tons:A 80t/m B 100t/m 10.252 Max Tons:A 80t/m B 100t/m20.134 Max Tons:A 50t/m B 100t/m 20.135 Max Tons:A 50t/m B 100t/m 20.136 Max Tons:A

15、50t/m B 100t/m A B smmA mm450Mpat/m700Mpat/msmmA mm450Mpat/m700Mpat/m0.63.09150.61.223350.83.012200.81.632501.03.515251.02.040601.253.517261.252.550801.54.622381.53.063952.05.530502.04.080130复平模具Flattening tools10.260 10.261 10.262Max Tons:60t/m Max Tons:60t/m Max Tons:60t/m10.263 10.264 10.265Max T

16、ons:40t/m Max Tons:100t/m Max Tons:100t/m smmA mm450Mpat/m700Mpat/msmmA mm450Mpat/m700Mpat/m0.63.09150.61.223350.83.012200.81.632501.03.515251.02.040601.253.517261.252.550801.54.622381.53.063952.05.530502.04.0801302.56.5552.55.0903.08.0703.06.0100标准Z型模Standard upper tools10.270 10.271 10.272Max Tons

17、:100t/m Max Tons:100t/m Max Tons:100t/m ZmmBsmaxmaxt/mZ-111600.5100Z-1.51.51600.6100Z-221500.8100Z-2.52.51401.0100Z-33901.0100Z-3.53.5901.2100Z-44901.2100Z-4.54.5901.5100Z-55901.5100Z-5.55.5901.5100Z-66901.5100Z-6.56.5901.5100Z-77902100Z-7.57.5902100Z-88902.5100 ZmmBsmaxmaxt/mZ-99902.5100Z-101090310

18、0Z-1111903100Z-1212903100上刀附件Accessories for upper tools10.300 10.301 10.302 Max Tons:100t/m10.303 10.304 10.305Max Tons:100t/m Max Tons:100t/m Max Tons:160t/m 10.306 特殊折弯方式 Max Tons:100t/m 1V下刀1V lower tools20.100 20.101 20.102Max Tons:40t/m Max Tons:40t/m Max Tons:50t/m20.103 20.104 20.105Max Tons

19、:60t/m Max Tons:80t/m Max Tons:85t/m 20.106 20.107 20.108Max Tons:90t/m Max Tons:100t/m Max Tons:100t/m1V下刀1V lower tools20.109 20.110 20.111Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m20.112 20.120 20.121Max Tons:145t/m Max Tons:40t/m Max Tons:40t/m 20.122 20.123 20.124Max Tons:55t/m Max Tons:55

20、t/m Max Tons:60t/m1V下刀1V lower tools20.125 20.126 20.127Max Tons:40t/m Max Tons:40t/m Max Tons:40t/m20.128 20.129 20.130Max Tons:40t/m Max Tons:55t/m Max Tons:55t/m 20.131 20.132 20.133Max Tons:60t/m Max Tons:50t/m Max Tons:50t/m1V下刀1V lower tools20.140 20.141 20.142Max Tons:95t/m Max Tons:95t/m Max Tons:95t/m20.143 20.144 20.145Max Tons:95t/m Max Tons:95t/m Max Tons:95t/m 20.146 20.147 20.148Max Tons:95t/m Max Tons:95t/m Max Tons:95t/m1V下刀1V low