中英文进料检验指导书.doc

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1、1. 目的：Purpose规范IQC进料检验操作，确保外购或外协件品质符合规定要求。The instruction specifies IQC inspection handle ensure the quality of the purchase and outsourcing part conform to specified requirement 2. 适用范围：Scope本指导书适用于本公司机床装配的所有采购件及外协件。The instruction is mandatory for all purchase and outsourcing part in EMAG Jintan 3

2、. 职责: Responsibility3.1 仓库负责物料的点收，搬运，标识，储存。Warehouseresponsible for material acception, flitting, identification and storage.3.2 进料检验负责物料的品质检验/记录。IQCresponsible for material inspection and record。3.3 采购负责将不合格物料信息反馈供应商。Purchase responsible for provide NOK material 4. 定义 definition严重缺陷ACritical defect

3、 A产品存在对使用者的人身及财产安全构成威胁的缺陷，不符合国家法律，法规，可靠性验证等Products pose no threat to the users personal and property safety of defects, conformity with the national laws, regulations, and reliability test, etc主要缺陷BMajor defect B1.功能及型号缺陷影响正常使用 The function and type defects affect the normal use2.尺寸缺陷影响安装或机加工 The d

4、imension defects affect installation or machining3.材料缺陷影响工件力学性能 The material defects affect the mechanical properties 4. 结构和外观存在客户难以接受缺陷The structure and appearance defects cannot accept5.无产品标识、无合格证明的物料No product identification,conformity certificate parts轻微缺陷CMinor defect C上述缺陷以外不影响产品使用和功能的缺陷The ot

5、her defects do not affect the product assemble and function5. 内容及流程：Content and Process5.1 收货 Receipt仓管员需根据供应商提供的送货单或采购合同核实来料信息，如不符合，将退还供应商；如符合，则将需要检验的放入来料待检区，无需检验的直接入库。 Warehouse operator should according to the suppliers provide the delivery note to verify incoming information,return the unconform

6、ity parts and remove the conformity parts to incoming inspection area,warehouse directly without inspection.5.2 物料检验 Inspection5.2.1 检验依据：物料的图纸、物料的规格书及样板或相应的检验指导书。 Inspection standard：Drawings, material specifications of the material and sample or the inspection instruction 5.2.2 检验方案：Inspection pla

7、n 1)抽样方案按GB/T2828.1-2003 级质量允收水平（AQL）检索要求进行The plan according to GB/T2828.1-2003 level acceptable quality level (AQL) retrieval requirements 2)质量允收水平AQL：CRT=0 , MAJ=0.65 , MIN=1 3)来料数量20件时需全检 When incoming material quality 10 pcs should complete inspection5.2.3 检验作业内容 Inspection content物料组Material g

8、roup名称Name检验项目Inspection item缺陷等级Defect levels A BC5.2.4 检验符合要求的物料，填写来料检验记录表，贴合格标签；对有疑问或不合格物料则按不合格处理控制程序处理 Material inspection to meet the requirements, fill in incoming inspection record, qualified labels; To have any questions or unqualified materials are according to the unqualified processing co

9、ntrol procedure processing.5.3 特殊物料检验原则:The special material inspection principle5.3.1 针对化学品类需提供原材料报告，无特殊情况IQC只作外观检验For chemical category should provide the raw material report, no special circumstances IQC for visual inspection only5.3.2 电线电缆件、辅助类物料只作外观检验 Cable parts, auxiliary material for visual

10、inspection only5.3.3 设备类，液压组件，原则上由申请部门或装配部门验收 Equipment, hydraulic components, acceptance by the application department in principle 5.4 免检：Exemption5.4.1 免检是默认符合要求直接入库的物料管制方式Exemption material is tacitly approve to qualified and directly into the warehouse 5.4.2 免检物料发现任何则从该批次起恢复正常检验执行5.2.2检验方案 Exem

11、pted material found any defect should back to 5.2.2 inspection plan since the this batch5.5 流程图：Follow chart流程Follow chart责任部门Responsible说明 RemarkNG 入库 不合格品控制程序仓库收料、点收报检IQC检验 供应商送货单采购 Purchase供应商根据合同或订单提供送货单Suppliers according to the contract or order for delivery note仓库 Warehouse仓库检查外箱有无破损、产品防护情况、标

12、识是否清晰、帐物是否一致，如NG通知采购执行退货流程Warehouse check whether there is any breakage on carton, product protection, the label is clear and account are consistent, such as NG inform procurement execution returns process进料检验Incoming inspection根据来料检验规范检验相关内容填写来料检验记录表According to the incoming inspection specificatio

13、n related content to fill in the incoming inspection records仓库 warehouse执行入库流程 Put in storage进料检验 Incoming inspection推动、统计、整改、关闭此项程序Promote and statistics, rectify and close the program6. 相关文件：Relevant Document不合格品控制程序 Nonconformity Part Controlling Procedure7. 相关记录：Relevant Record来料检验记录表 Incoming inspection records8. 流程图 Flow chart无/NA9. 附件 Attachment无/NA10. 文件更改履历 Document change rusume日期Date更改原因Reason for Change版号Rev.简要更改说明Brief change instruction修订人Revised批准Approved2014.5.4