看板流程.ppt

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1、Kanban Process 看板过程,Kanban Thrown Out Process 看板扔出过程,Kanban Thrown Out Process 看板扔出过程,Assembly Line Side 流水线旁,Line Runner Side补料面,MaterialWithdrawal物料取用,MaterialWithdrawal 物料取用,Anothermaterialwithdrawal 再一次物料取用,Assembly Line Side 流水线旁,Line Runner Side补料面,PhysicalMaterialWithdrawal 物料取用,Kanban Thrown

2、 Out Process 看板扔出过程,Bin empty!料箱空了！,Empty bin?ReplenishmentNecessary!空箱？必须补料！,Assembly Line Side 流水线旁,Line Runner Side补料面,Kanban Thrown Out Process 看板扔出过程,Assembly Line Side 流水线旁,Line Runner Side补料面,KanbanCollection Box 看板收集箱,Kanban Thrown Out Process 看板扔出过程,Take Kanbanand place on collection box 收集

3、看板并放入收集箱内,Kanban,Empty Bin 空箱,Place empty bins in dedicated shelf 把空箱放在特定的搁板上,Assembly Line Side 流水线旁,Line Runner Side补料面,Kanban Thrown Out Process 看板扔出过程,Assembly Line Side 流水线旁,Line Runner Side补料面,Place empty bins in dedicated shelf 把空箱放在特定的搁板上,Empty Bins 空箱,Kanban Thrown Out Process 看板扔出过程,Take K

4、anbanFrom collection box 从收集箱中拿出看板,Assembly Line Side 流水线旁,Line Runner Side补料面,Kanban Thrown Out Process 看板扔出过程,Kanban,Assembly Line Side 流水线旁,Line Runner Side补料面,Take KanbanFrom collection box 从收集箱中拿出看板,Kanban Thrown Out Process 看板扔出过程,Assembly Line Side 流水线旁,Take Kanban/Receive Replenishment 拿出看板/

5、收到补给信息,Kanban,Logistic Worker take Kanban Card to Buffer物流操作人员把看板送至缓冲区,Line Runner Side补料面,Kanban Thrown Out Process 看板扔出过程,Consolidation Process备料过程,Consolidation directly in Buffer 缓冲区直接备料,Buffer receive Material 内库接收物料,Office办公室,Receive Kanban Card 收到看板卡,Consolidation directly in Buffer 缓冲区直接备料过程

6、,Receive Kanban Info 收到看板信息,Verify bin确认料箱,Verify binand location确认料箱及位置,Consolidation directly in Buffer 缓冲区直接备料过程,Place Kanban放置看板卡,Kanban Card看板卡,Consolidation directly in Buffer 缓冲区直接备料过程,Move Box to Cart料箱移至小车,Consolidation directly in Buffer 缓冲区直接备料过程,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,

7、Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Box sorted on carts by Takt料箱区分工位放置在不同的小车上,Takt 29 to 4529-45 工位,Takt 46 to 6446-64工位,Takt 65 to 9265-92工位,Consolidation directly in Buffer 缓冲区直接备料过程,Transfer to production line 料箱运输至生产线,Kanban,Kanban,Kanban,Kanban,K

8、anban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Consolidation directly in Buffer 缓冲区直接备料过程,Takt 29 to 4529-45 工位,Takt 46 to 6446-64工位,Takt 65 to 9265-92工位,Material from logistic centre物流中心拨料,Material from logistic centre 物流中心拨料,Receive Kanban Info 收到看

9、板信息,Material from logistic centre 物流中心拨料,缓冲区 Buffer,物流中心 Logistic Centre,看板信息传递Kanban InfoTransfer,内库办公室 Buffer Office,物流中心办公室Logistic Centre Office,Verify bin确认料箱,Verify binand location确认料箱及位置,Material from logistic centre 物流中心拨料,Supply Zone备料区,PartA 零件A,Material from logistic centre 物流中心拨料,Supply

10、Zone备料区,Move Box in Supply Zone料箱移至备料区,PartA 零件A,Material from logistic centre 物流中心拨料,Supply Zone备料区,Move Box to Palette 料箱移至托盘,Part A,B,C,D,E,F 零件 A,B,C,D,E,F,Material from logistic centre 物流中心拨料,Load Palette to LKW 托盘装车,Material from logistic centre 物流中心拨料,Palette Transport to Buffer 托盘运输至缓冲区,物流中心

11、 Logistic Centre,内库办公室 Buffer Office,物流中心办公室Logistic Centre Office,缓冲区 Buffer,Material from logistic centre 物流中心拨料,unload Palette from LKW 托盘卸货,Place Kanban放置看板卡,Kanban Card看板卡,Material from logistic centre 物流中心拨料,Move Box to Cart料箱移至小车,Material from logistic centre 物流中心拨料,Kanban,Kanban,Kanban,Kanba

12、n,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Box sorted on carts by Takt料箱区分工位放置在不同的小车上,Takt 29 to 4529-45 工位,Takt 46 to 6446-64工位,Takt 65 to 9265-92工位,Material from logistic centre 物流中心拨料,Transfer to production line 料箱运输至生产线,Kanban,Kanban,Kanba

13、n,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Takt 29 to 4529-45 工位,Takt 46 to 6446-64工位,Takt 65 to 9265-92工位,Material from logistic centre 物流中心拨料,Linefeeding Process物料上线过程,Assembly Line Side 流水线旁,Line Runner Side补料面,Linefeeding Process 物料

14、上线过程,Supply PointSequenced Delivery 补料小车按次序放置物料,Verify bin确认料箱,Verify binand location 确认料箱及位置,Assembly Line Side 流水线旁,Line Runner Side补料面,Linefeeding Process 物料上线过程,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban,Kanban confirm 看板确认,Assembly Line Side 流水线旁,Line Runner Side补料面,Linefeeding Process 物料上线过程,Ka

15、nban,Kanban,Kanban,Kanban,Kanban,Kanban,Place bin放置料箱,Assembly Line Side 流水线旁,Line Runner Side补料面,Linefeeding Process 物料上线过程,Kanban,Kanban,Kanban,Kanban,Kanban,Assembly Line Side 流水线旁,Line Runner Side补料面,Linefeeding Process 物料上线过程,Kanban,Kanban,Kanban,Kanban,Kanban,Empty Bins空箱,Removeempty bins空箱回收,

16、Assembly Line Side 流水线旁,Line Runner Side补料面,Linefeeding Process 物料上线过程,Empty Bins空箱,Removeempty bins空箱回收,Assembly Line Side 流水线旁,Line Runner Side补料面,Linefeeding Process 物料上线过程,看板过程时间测算Time Calculate for Kanban Process,1.缓冲区直接备料：18分钟 Consolidation directly in Buffer:18 minute,操作工人扔出看板 Kanban throw out by worker,18 minute,2.物流中心拨料：65分钟 Material from logistic centre：65 minute,操作工人扔出看板 Kanban throw out by worker,65 minute,