钢筋加工安全操作规程中英文版.doc
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1、钢筋调直机安全操作规程Safe operation rules for steel straightening machine1、设备必须由专人负责,并持证上岗。A special person shall be assigned to be responsible for the machine and those who operate it shall have license.2、作业中操作者不准离开机械过远,上盘、穿丝、引头切断时都必须停机进行。The operators shall keep themselves within the reach of the machine, a
2、nd the engine must be switched off when the activities, such as getting the steel bar in the tray, passing the steel wire ,cutting off the upper part of the steel , are performed.3、调直钢筋过程中,当发生钢筋跳出托盘导料槽,顶不到定长机构以及乱丝或钢筋脱架时,应及时按动限位开关,停止切断钢筋,待调整好后方准使用。When the steel bar happens to bounce out of gathering
3、 sill of the tray and couldnt reach the designed part , or the steel wire is twisted inside,or the steel bar breaks away from the pedestal during the operation, the limits switch shall be pressed immediately to stop cutting the steel bar; it will not be put into use until it is fixed well. 4、每盘钢筋调直到
4、末尾或调直短钢筋时,应手持套管护送钢筋到导向器和调直筒,以免当其自由甩动时发生伤人事故。When each tray of steel bar is straightened to the bottom or the short steel bar is straightened , the operators shall hand the drive-pipe to get the steel bar through the guiding device and straightening tube in case of the accident as the steel bar sways
5、.5、调直模未固定、防护罩未盖好前,不准穿入钢筋,以防止开动机器后,调直模飞出伤人。The steel bar shall not be allowed to go through the tube before the straightening mode is fixed or the protective cover is covered well to avoid accident after the machine is working.6、按所调直钢筋直径,选用适当调直块、曳引轮槽及转动速度。调直块直径应比钢筋直径大2.5毫米,曳引轮槽宽与所调直钢筋直径相同。The appropr
6、iate straightening mode,traction sheave sill and rotational velocity shall be selected according to the diameter of the steel bar. The diameter of straightening mode is 2.5mm larger than that of the steel bar.7、钢筋穿入后,手与曳引轮应保持一定距离。The hands shall keep a distance with the traction sheave as the steel
7、bar goes through the tube.8、钢筋在调直过程中,为防止由于氧化铁皮飞扬,污染环境,应采取相应的防尘措施。Necessary dust-proof measures shall be taken to reduce the damage of the environment due to the spreading of oxide scale.9、钢筋调直机应安装在平坦坚实的地面上。The steel straightening machine shall be erected on smooth and solid ground.钢筋弯曲机安全操作规程Safe Op
8、eration Rules for the Steel Bending Machine1、工作台和弯曲机台面要保持水平,并准备好各种芯轴及工具。The stage shall keep a horizontal level to the bending machine,and various dabber and tools shall be prepared .2、按加工钢筋的直径和弯曲半径的要求装好芯轴、成型轴、挡铁轴或可变挡架,芯轴直径应为钢筋直径的2.5倍。The dabber ,shaft, shaft stop or changeable holder shall be fixed
9、 well in accordance with the diameter and the bend radius of the steel bar to be processed; besides the diameter of the dabber shall be 2.5 times of that of the steel bar. 3、检查芯轴、挡块、转盘应无损坏及裂纹,防护罩紧固可靠,经空运装后确认正常方可作业。To check whether there is a flaw or damage to the dabber,holder or turntable and wheth
10、er the protective cover is tight or not; the machine can only be used by confirming they are in normal conditions after the flight.4、操作时将钢筋需弯的一头插在转盘固定销的间隙内,另一端紧靠机身固定销,并用手压紧,检查机身销子确实安在挡住钢筋的一侧,方可开动。The steel bar which needs being buckled shall be inserted into the gap of the fixed pin of the turntable
11、, and the other part which shall be pressed by hand should stick to the fixed pin of machine; the purpose of these actions is to check that the machine pin is fixed on one side of the steel bar and the operation shall start.5、作业中,严禁更换新芯轴、销子和变换角度以及调整等作业,亦不得加油或清扫。It is prohibited to have the new dabbe
12、r and pin replaced , to switch the angle or to refuel or to do the cleaning work during the operation. 6、 弯曲钢筋时,严禁超过本机对钢筋直径、根数及机械转速的规定。 It is prohibited to exceed the set of the steel bar ,bar numbers and mechanical rotational velocity by the machine when twisting the steel bar. 7、 维修保养或转盘换向时,必须在停稳拉
13、闸断电后进行。 The maintenance work or the reverence of the turntable can only processed after the machine is fully stopped and the electricity is switched off.钢筋切断机安全操作规程Safety rules for the steel cutting machine1、 接送料工作台面应和切刀下部保持水平,工作台的长度可根据加工材料长度决定。The stage for the conveying the steel bar shall be para
14、llel to the lower part of the slicers. The length of the stage depend on that of the steel bar to be processed.2、 启动前,必须检查切刀应无裂纹,刀架螺栓紧固,防护罩牢靠,然后检查齿轮合间隙,调整切刀间隙。Before starting the machine ,the slicer must first be checked to see weather there is a flaw or not, and the bolt for tool post must be tight
15、, the protective cover must be secure ; then checking the gear and gap to adjust the the gap of slicer. 3、 启动后先空运转,检查各传动部分及轴承运转正常,方可操作。Once the machine is activated ,let it run without adding the steel bar first to check that all conveying components and the bearings are in normal conditions; and th
16、e operation shall be started only after these examination.4、 机械未达到正常转速时不得切料,切断时必须使用切刀的中下部,握紧钢筋对准刀口迅速送入。No cutting is allowed until the machine reach the normal rotational velocity;the middle and lower part of the slicer shall be used to cut off the steel bar which should be put in quickly.5、 不得剪切直径及
17、强度超过机械铭牌规定的钢筋和烧红的钢筋。一次切断多根钢筋时,总截面积应在规定范围内。It is prohibited to cut off the steel bar or burned steel bar which has exceeded the set of the mechanical regulation. When several steel bar are cut off, the overall cross- sectional area shall be kept within regulation limits. 6、 切断短料时。靠近刀片的手和刀片之间的距离应保持150
18、毫米以上,如手握端小于400毫米时,应用套管或夹具将钢筋断头压住或夹牢。The hand near to the blade shall keep at least 150mm away from the blade,when cutting the short steel bar; a drive-pipe or fixture shall be used to clinch the broken side of the steel bar when the part held by hand is less than 400mm.7、 运转中严禁用手直接消除附件的断头和杂物,钢筋摆动周围和
19、刀口附件非操作人员不得停留。When the machine is working ,it is highly prohibited to remove the break-off part of steel bar and sundries by hand; only operators can stay within the range of the machine.8、 发现故障或维修保养停机,切断电源后方可进行。作业后用钢筋清除切刀间的杂物,并拉闸锁上电箱。If there is a breakdown or maintenance work, it is allowed to pro
20、cess the operation only after the power is switched off; remember to clean the sundries with steel bar , to switch off the power and lock the switch case.套丝机安全操作规程Safe Operation Rules for Diehead Threading Machine1、设备必须专人负责,操作工要持证上岗。 Only should specially-assigned person take charge of the machine.
21、Only operators with specialized licenses are allowed to work. 2、使用套丝机前,要检查四片刀片是否按顺序安装,连接是否牢固,各运转部位润滑情况是否良好,有无漏电现象,空车试运转确认无误后,方准进入正常作业。Before starting the diehead threading machine, operators should make sure the four blades were installed in order, and also check the consistency of all compartments
22、and the lubrication between revolving parts. Then check whether there is a leakage of electricity. After a driving test and nothing goes wrong, the operators are allowed to work. 3、加工钢筋时,必须使用无齿锯切断的钢筋,严禁使用切断机切断的钢筋,以防套丝不合格和损坏刀片。 When processing steel, operators must use those which have being cut by t
23、oothless saw. In case of producing defective mantle fiber and causing damage to the blades, the steel which have being cut by cut-off machine are prohibited to use.4、套丝时必须确保钢筋夹持牢固。Make sure that steel are holden tight when diehead threading machine is working. 5、套丝时必须保证冷却液的流量,并及时更换冷却液,冬季套丝时,需注意保温及夜间
24、放水工作,以防止水泵电机损坏。When diehead threading machine is working,.it is guaranteed that there is enough cooling liquid flow. And operators need to change cooling liquid in time. In winter, operators need to pay attention to warm the machine and to drain water at night in case of damaging the dynamo of the w
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