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1、课题三 Z37和Z3050型摇臂钻床电气控制线路,机械加工过程中经常需要加工各种各样的孔,钻床就是一种用途广泛的孔加工机床。,Z4125型台式钻床 滑座式万向摇臂钻床 Z3050摇臂钻床,一、Z37摇臂钻床电气控制线路,1.Z37摇臂钻床的主要结构、运动形式和型号,Z37摇臂钻床的型号意义:Z 3 7 钻床 摇臂 最大钻孔直径70mm,2.Z37摇臂钻床电力拖动特点及控制要求(1)Z37摇臂钻床相对运动部件较多(2)各种工作状态都通过十字开关SA操作(3)摇臂升降要求有限位保护(4)钻削加工时需要对刀具及工件进行冷却,各电动机功能及控制要求,3.Z37摇臂钻床电气控制线路分析,QS1,Z37摇
2、臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,FU1,FU2,KH,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,V11,U11,W11,KM1,KM3,KM4,KM5,KM2,QS1,M,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,FU1,FU2,
3、KH,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,合上QS1SA(左),V11,U11,W11,KM1,KM3,KM4,KM5,KM2,QS1,M,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,FU1,FU2,KH,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,K
4、M3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,SA(中),V11,U11,W11,KM1,KM3,KM4,KM5,KM2,QS1,M,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,FU1,FU2,KH,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6
5、,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,SA(右)M2起动,V11,U11,W11,KM1,KM3,KM4,KM5,KM2,QS1,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,FU1,FU2,KH,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,
6、11,合上QS2M1起动,V11,U11,W11,KM1,KM3,KM4,KM5,KM2,QS1,M,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,FU1,FU2,KH,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,合上QS3照明灯得电,V11,U11,W11,KM1,KM3,KM4,KM5,KM2,
7、QS1,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,V12,PE,QS2,U12,W12,L2,L3,L1,FU1,FU2,KH,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,QS2分断SA(中),V11,U11,W11,KM1,KM3,KM4,KM5,KM2,QS1,M,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2
8、,M3,M4,PE,QS2,V11,U11,W11,L2,L3,L1,FU1,FU2,KH,KM1,KM2,KM3,KM4,KM5,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,摇臂上升控制SA(上)、KM2闭合M3正转、松开、上升,KM2,QS1,M,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,F
9、U1,FU2,KH,KM2,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,SA(中)、M3停转KM3闭合、M3反转、夹紧,V11,U11,W11,KM1,KM3,KM4,KM5,KM2,QS1,M,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,4U,4V,4W,PE,QS2,L2,L3,L1,FU1,FU2,KH,KM2,FU3,X
10、4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,夹紧后 S1分断摇臂上升结束,V11,U11,W11,KM1,KM3,KM4,KM5,KM2,QS1,M,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,FU1,FU2,KH,KM2,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,K
11、M3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,摇臂下降控制SA(下)KM3闭合 M3反转、松开 下降,V11,U11,W11,KM1,KM3,KM4,KM5,KM2,QS1,M,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,FU1,FU2,KH,KM2,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,S
12、A,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,SA(中)、M3停转KM2闭合、M2正转、夹紧,V11,U11,W11,KM1,KM3,KM4,KM5,KM2,QS1,M,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,FU1,FU2,KH,KM2,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,K
13、M3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,夹紧后、S1分断下降结束,V11,U11,W11,KM1,KM3,KM4,KM5,KM2,QS1,M,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,FU1,FU2,KH,KM2,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,
14、14,SQ3,11,立柱的夹紧与松开控制:扳动手柄使SQ3动作松开,V11,U11,W11,KM1,KM3,KM4,KM5,KM2,QS1,M,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,FU1,FU2,KH,KM2,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,摇臂转动,V11,U11,W11,K
15、M1,KM3,KM4,KM5,KM2,QS1,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,FU1,FU2,KH,KM2,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,扳动手柄使SQ3复位夹紧,V11,U11,W11,KM1,KM3,KM4,KM5,KM2,QS1,M,Z37摇臂转床电气控制线路分析,M,M,M,M,M1,M2,M3,M4,PE,QS2,L2,L3,L1,FU1,FU2,KH,KM2,FU3,X4,TC,110V,24V,FU4,QS3,EL,KA,KM1,KM2,KM3,KM4,KM5,1,2,3,KA,KH,SA,SA,SA,SA,S2,4,S1,SQ1,5,6,KM3,7,S1,SQ2,8,9,10,KM2,KM5,12,13,15,16,14,SQ3,11,夹紧结束,V11,U11,W11,KM1,KM3,KM4,KM5,KM2,4.Z37摇臂钻床常见电气故障分析与检修方法,
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