利乐无菌罐培训实习课件.ppt

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1、Tetra Alsafe training利乐无菌罐培训,NO ISB EQUIPPED,Tetra Alsafe trainingNO ISB EQ,No ISB equipped,INDEX目录,Pre-sterilizing预杀菌101 - 116,Production生产1001 - 1101,CIP清洗601 - 632,Depress. After prod.生产结束后卸压 501 - 502,Filling/Empty line填充/排空管道301 - 305,Fil. tank from ster.从消毒机至无菌罐200 - 220,No ISB equippedI

2、NDEX目录 Pre-ste,No ISB equipped,Index,Pre-sterilization101预杀菌步骤101,Pre-sterilization102预杀菌步骤102,Pre-sterilization103预杀菌步骤103,Pre-sterilization104预杀菌步骤104,Pre-sterilization105预杀菌步骤105,Pre-sterilization112预杀菌步骤112,Pre-sterilization111预杀菌步骤111,Pre-sterilization110预杀菌步骤110,Pre-sterilization107预杀菌步骤107,Pr

3、e-sterilization106预杀菌步骤106,Pre-sterilization113预杀菌步骤113,Pre-sterilization114预杀菌步骤114,Pre-sterilization115预杀菌步骤115,Pre-sterilization116预杀菌步骤116,Production 1001生产步骤1001,No ISB equippedIndexPre-steril,Step number: 101 Step time: 30SecDrain 1.0 Bar steam supply line,Fully openFrom step 101-112从步骤101-112

4、全开,No ISB equipped,Index,100%,100%,Step number: 101 Step time,Step number: 102 Step time 30SecDrain 2.7 Bar steam supply line,No ISB equipped,Index,100%,100%,Step number: 102 Step time,Step:103Pressurize 1. Pressurize tank to 1.0 Bar. PT130,No ISB equipped,Index,A,100%,100%,Step:103No ISB equippedIn

5、dexA1,Step number: 104 Step timer: 300SecDrain 1,No ISB equipped,Index,100%,100%,Step number: 104 Step time,Step:105Pressurize 2. Pressurize tank to 1.5 Bar. PT130,No ISB equipped,Index,10sec delay activated延时10秒动作,100%,100%,A,Step:105No ISB equippedIndex10,Step number: 106Drain 2. 60Sec,No ISB equi

6、pped,Index,100%,100%,Step number: 106No ISB equippe,Step:107Pressurize 3. Pressurize tank to 2.0 Bar. PT130,No ISB equipped,Index,10sec delay activated延时10秒动作,100%,100%,A,Step:107No ISB equippedIndex10,No ISB equipped,Index,Step number: 110Drain 3. 60Sec,100%,100%,No ISB equippedIndexStep numbe,Step

7、:111 HeatingCondition to Next Step TT140, TT160, TT170 1250C,No ISB equipped,Index,10sec delay activated延时10秒动作,Activated/deactivated 5/ 60sec每隔60秒，动作5秒,Activated/deactivated 60/5sec每隔5秒，动作60秒,100%,100%,A,Step:111 HeatingNo ISB equipp,No ISB equipped,Index,Activated/deactivated 5/ 60sec每隔60秒，动作5秒,Ac

8、tivated/deactivated 60/5sec每隔5秒，动作60秒,Step:112Sterilizing 1800Sec ANDTT140, TT160, TT170 1250C,100%,100%,A,No ISB equippedIndexActivated/,Step number: 113Cooling 1 150Sec,If TT160110 0C, Activated如果TT160 110 0C ，则动作,Every 15sec, activated 10sec每隔15秒动作10秒,2.6Bar,No ISB equipped,Index,V142 max. allowe

9、d open ramped from 0 50% during appr. 2.5 min.,Step number: 113If TT160110,If TT160110 0C, Activated如果TT160 110 0C ，则动作,1.3Bar,No ISB equipped,Index,Step number: 114Cooling 2 900Sec,V142 max. allowed open ramped from 50100% during appr. 2.5 min.,If TT160110 0C, Activated1.3,Step number: 115Condensat

10、e Drain 1 240Sec,If TT160110 0C, Activated如果TT160 110 0C ，则动作,No ISB equipped,Index,1.0Bar,Step number: 115If TT160110,Step number: 116Condensate Drain 2 20Sec,No ISB equipped,Index,1.0Bar,A,Step number: 116No ISB equippe,No ISB equipped,Index,Production Step 1002生产步骤1002,Production Step 1003生产步骤100

11、3,Production Step 1004生产步骤1004,Production Step 1101生产步骤1101,Production Step 1001生产步骤1001,Sterilizer in CIP消毒机正在CIP,Sterilizer in Prod消毒机正在生产,Sterilizer standby消毒机待机,No ISB equippedIndexProduction,Step number: 1001Ready for filling,Every 5sec, activated 300sec每隔5秒，动作300秒,If TT160110 0C, Activated如果TT

12、160 110 0C ，则动作,No ISB equipped,Index,1.0Bar,Step number: 1001Every 5sec, a,Step number: 1002 Sub-Step 207Fill to Low level. LS10,If TT160110 0C, Activated如果TT160 110 0C ，则动作,No ISB equipped,Index,V102, V103, V105, V107B, V112, V113Condition SeeSub-Step 201-207,B,Step number: 1002 Sub-Step,If TT1601

13、10 0C, Activated如果TT160 110 0C ，则动作,No ISB equipped,Index,Step number: 1003 Sub-step 207Filling Low level. 90sec,V102, V103, V105, V107B, V112, V113Condition SeeSub-Step 201-207,B,If TT160110 0C, ActivatedNo,If TT160110 0C, Activated如果TT160 110 0C ，则动作,No ISB equipped,Index,Step number: 1004 Sub-Ste

14、p 303Filling line 35Sec,V121, V123,V124, V125Condition SeeSub-Step 301-305,B,If TT160110 0C, ActivatedNo,If TT160110 0C, Activated如果TT160 110 0C ，则动作,No ISB equipped,Index,Sterilizer in Production,Step number: 1101Ready for Emptying,If TT160110 0C, ActivatedNo,If TT160110 0C, Activated如果TT160 110 0C

15、，则动作,No ISB equipped,Index,Step number: 1101Ready for Emptying, During sterilizer In CIP,Sterilizer in CIP,If TT160110 0C, ActivatedNo,If TT160110 0C, Activated如果TT160 110 0C ，则动作,No ISB equipped,Index,Step number: 1101Ready for Emptying, During sterilizer standby,Sterilizer Standby,Every 5sec, act

16、ivated 300sec每隔5秒，动作300秒,If TT160110 0C, ActivatedNo,No ISB equipped,Index,CIP step 601CIP步骤601,CIP step 602CIP步骤602,CIP step 603CIP步骤603,CIP step 604CIP步骤604,CIP step 605CIP步骤605,CIP step 606CIP步骤606,CIP step 607CIP步骤607,CIP step 610CIP步骤610,CIP step 611CIP步骤611,CIP step 612CIP步骤612,CIP step 613CIP

17、步骤613,CIP step 625CIP步骤625,CIP step 626CIP步骤626,CIP step 627CIP步骤627,CIP step 630CIP步骤630,CIP step 631CIP步骤631,CIP step 632CIP步骤632,No ISB equippedIndexCIP step 6,Step number: 601Pressurizing PT1301.0bar,No ISB equipped,Index,Step number: 601No ISB equippe,Step number: 602Draining 1 LS102 + 5SecAlsa

18、fe as Master or Internal PDA CIP unit,No ISB equipped,Index,Step number: 602No ISB equippe,Step number: 603Circ. TankExternal CIP unit as master,No ISB equipped,Index,Step number: 603No ISB equippe,No ISB equipped,Index,Step number: 604 - 701Circ. V102, V112,No ISB equippedIndexStep numbe,No ISB equ

19、ipped,Index,Step number: 604 - 702Circ. Traps + V107,A,No ISB equippedIndexStep numbe,No ISB equipped,Index,Step number: 604 - 703Circ. V107 + V125,A,No ISB equippedIndexStep numbe,No ISB equipped,Index,Step number: 631Depressuring.1 PT1300.2 Bar,No ISB equippedIndexStep numbe,No ISB equipped,Index,

20、Step number: 632Depressuring.2 120Sec,No ISB equippedIndexStep numbe,No ISB equipped,Index,Depressuring step 501生产后卸压步骤 501,Depressuring step 502生产后卸压步骤 502,Step 500步骤 500,No ISB equippedIndexDepressuri,No ISB equipped,Index,Activated if sterilizer request barrier如果消毒机有蒸汽障请求则动作,Step number: 501Dep

21、ressuring.1 after productionPT1300.2 Bar,No ISB equippedIndexActivated,No ISB equipped,Index,Activated if sterilizer request barrier如果消毒机有蒸汽障请求则动作,Step number: 502Depressuring.2 after production300 Sec,No ISB equippedIndexActivated,No ISB equipped,Index,Filling/Emptying line 301填充/排空管线步骤 301,Fillin

22、g/Emptying line 304填充/排空管线步骤 304,Filling/Emptying line 305填充/排空管线步骤 305,Filling/Emptying line 302填充/排空管线步骤 302,Filling/Emptying line 303填充/排空管线步骤 303,Filling/Emptying line 300填充/排空管线步骤 300,No ISB equippedIndexFilling/Em,No ISB equipped,Index,1.0Bar,Step number: 300 (1001, 1004, 1101)Start filli

23、ng/emptying line,No ISB equippedIndex1.0BarStep,No ISB equipped,Index,1.0Bar,Step number: 301 (1001, 1004, 1101)Close Steam 2Sec,No ISB equippedIndex1.0BarStep,No ISB equipped,Index,1.0Bar,Step number: 302 (1001, 1004, 1101)Open to drain 3Sec,No ISB equippedIndex1.0BarStep,No ISB equipped,Index,1.0B

24、ar,Step number: 303 (1001, 1004, 1101)Product line open to drain,No ISB equippedIndex1.0BarStep,No ISB equipped,Index,1.0Bar,Step number: 304 (1001, 1004, 1101)Close to drain 3Sec,No ISB equippedIndex1.0BarStep,No ISB equipped,Index,1.0Bar,Step number: 305 (1001, 1004, 1101)Open steam 10Sec,No ISB e

25、quippedIndex1.0BarStep,No ISB equipped,Index,Filling from Sterilizer step 201从消毒机填充至无菌罐步骤201,Filling from Sterilizer step 202从消毒机填充至无菌罐步骤202,Filling from Sterilizer step 203从消毒机填充至无菌罐步骤203,Filling from Sterilizer step 207从消毒机填充至无菌罐步骤207,Filling from Sterilizer step 220从消毒机填充至无菌罐步骤220,Filling fr

26、om Sterilizer step 217从消毒机填充至无菌罐步骤217,Filling from Sterilizer step 216从消毒机填充至无菌罐步骤216,Filling from Sterilizer step 215从消毒机填充至无菌罐步骤215,Filling from Sterilizer step 200从消毒机填充至无菌罐步骤200,No ISB equippedIndexFilling fr,No ISB equipped,Index,1.0Bar,Step number: 200 (1001, 1101)Start fill to tank,No ISB

27、 equippedIndex1.0BarStep,No ISB equipped,Index,1.0Bar,Step number: 201 (1001, 1101)Cool steam Barrier 30sec,No ISB equippedIndex1.0BarStep,No ISB equipped,Index,1.0Bar,Step number: 202 (1001, 1101)Active V105 10Sec,No ISB equippedIndex1.0BarStep,No ISB equipped,Index,1.0Bar,Step number: 203 (1001, 1

28、101)ACT V107B, DEACT V103 10Sec,No ISB equippedIndex1.0BarStep,No ISB equipped,Index,1.0Bar,Step number: 207 (1001, 1101)Filling ACT V101,No ISB equippedIndex1.0BarStep,No ISB equipped,Index,1.0Bar,Step number: 215 (1001, 1101)DEACT V101 10Sec,No ISB equippedIndex1.0BarStep,No ISB equipped,Index,1.0

29、Bar,Step number: 216 (1001, 1101)Prepare for drain 10Sec,No ISB equippedIndex1.0BarStep,No ISB equipped,Index,1.0Bar,Step number: 217 (1001, 1101)Drain prod. Inlet 15Sec,No ISB equippedIndex1.0BarStep,No ISB equipped,Index,1.0Bar,Step number: 220 (1001, 1101)DEACT V102,No ISB equippedIndex1.0BarStep,