柴油机车载式混凝土泵车上装标书(01728)中英文.docx

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1、中联重科Bids for the truck-mounted concrete line pump Upper Structure车载式混凝土泵车上装标书 First edited in 2009 2009年第一次编辑DIN EN ISO 9001: 2000 ZLJ5120THB (01728)1. Main technical data主要技术性能参数表Items项目内容 Units单位Parameters参数01728series 01728系列Whole performance of machine整机性能Max. theo. concrete output (L./H.)最大理论混凝

2、土输送量(低压/高压)m3/h88/57Max.concrete pumping pressure (H. /L.)最大泵送混凝土压力(高压/低压)MPa14/9Distribution valve type分配阀形式S管阀S ValveConcrete cylinder diameterstroke混凝土输送缸缸径行程mm2301650Hopper capacityfeeding height料斗容积上料高度Lmm8001450Outlet diameter出料口直径mm180Power system动力系统Diesel engine model柴油机型号BF6M1013CRated pow

3、er额定功率 kW161Rotate speed额定转速 r/min2100Hydraulic system液压系统Circuit type液压油路形式 Open circuit开式回路Pumping system pressure泵送系统油压MPa32Distribution system pressure分配系统油压MPa19Mixing system pressure搅拌系统油压MPa14Capacity of oil tank液压油箱容积L500Other parameters 其它参数Max. aggregate diameter允许最大骨料粒径mmSlick scree卵石: 50

4、、Scree碎石: 40Inside diameter of delivering pipe混凝土输送管内径mm125/150First edition of 2009 (2009年第1版) 1 ZLJ5120THB（01728） 2. Main technical feature主要技术特点2.1 Hydraulic system液压系统 Double open hydraulic loops (pumping hydraulic circuit is independent of distributing hydraulic circuit) with two pumps, makes t

5、he whole hydraulic system much simpler. The reliability of the whole system is also much higher as well as the components life is prolonged greatly. This is convenient for judgeing and removing trouble.采用双泵、双回路开式液压系统，主泵送油路和S阀摆动油路相互独立，使系统简单，元件寿命延长，可靠性更高，并便于故障判断和排除。 Large valve changing direction, mak

6、es the main pumping loop quick response, small leakage, good stability,high reliability and high resist contaminative capability.主泵送油路采用大通径阀换向，响应快,内泄漏小,稳定性好,可靠性高,耐污染能力高。 Hydraulic system has safe relief protection,at the same time,when the system pressure is over, the main oil pump cutting device ma

7、kes itself be protected reliably.泵送液压系统具有安全溢流保护，同时，主泵还具备系统超压时，油泵压力自动切断截流装置，使主泵获得多级可靠保护。 Distributing hydraulic circuit adopts constant pressure pump, which can provide strong distributing pressure and economic energy control.摆动油路采用恒压泵供油，摆动力大又具备节能功能。 Cone sealing of all pipes make the pipe joints sea

8、l reliably.所有管路均采用锥面密封，管路接头密封可靠。 The electrimotion high-low pressure switch adopting cartridge valve of reduces the trouble of dismantling and installing the oil pipe.采用插装阀电动高低压转换，免去拆、装油管的麻烦。 Adopt emulsification technology of initiative and passivity recovery integration.采用了主动防御和被动防御相结合的综合防乳化技术。2.2

9、 Electric control system电控系统 The outstanding features of the truck-mounted concrete line pump are advanced technology, simpleness and high reliability.中联车载式混凝土泵车电控系统的突出特点是技术先进、简单、可靠性高。 The reliability of industry control is higher than PLC(programmable control). It uses fewer auxiliary relays, fathe

10、r reducing the quantities of the electric element.该泵使用带总线的工业控制器作为控制核心，比之以前同类产品用的PLC（可编程控制器），其可靠性更高，功能更强大；由于其输出触点有更大的输出功率，比PLC系统可以使用更少的中间继电器等分离元件，进一步减少了电器元件的使用数目及接线数量，提升了电控系统可靠性。 The main electric control elements from German and French ensure the elements reliability.主要电气控制元件均采用德国易福门、海拉、巴鲁夫和法国施耐德公司等

11、原装进口件，保证了元件的可靠性。 Compared with domestic product, the electric control system is simplest, the element quantity is fewest and its reliability is highest.与国內同类产品比较，电控系统最简单，采用元器件数量最少，可靠性最高。 The wire and wireless remote equipment is convenient for operation far away.配有有线或无线遥控装置，方便远距离操作。 After the automa

12、tical pumping stops, the diesel engines rotate speed declines to idle speed automatically to save oil.自动泵送停止后，柴油机的转速会自动降为怠速，以节省油料。 Adopting proximity switch in hydraulic cylinder can realize changing direction with non-touch, which ensures that the direction can be changed reliably.采用油缸内接近开关非接触换向，确保

13、换向可靠。 The direction and stroke control function makes the oil quantity of the main pumping cylinder adjusted automatically, thereby the optimal control of pumping can be realized.带有换向行程优化控制功能，能根据主缸行程自动调节主缸的进油量，从而实现泵送最优化控制。 The GPS function can monitor and control the equipment position and running s

14、tatus.带有GPS功能（选配），可以远程监控设备位置以及运行状况。 The touch screen can check the equipment run status,imput and output state and alarm display.带有触摸屏，可以随时查看设备运行、输入输出状态和实时报警显示，并可方便设置系统各项参数。 The high efficiency and reliable double-signal control system, which is installed main and complement signal check sensor, ens

15、ures that the truck-mounted concrete line pump has good ability of concrete suction and high efficiency.采用高效可靠的双信号控制系统，即安装有主辅两套信号检测传感器，可保证泵送油缸满行程工作,从而确保了车载泵具有良好的吸料性，实现了泵送的高效率。2.3 Mechanical system机械系统 The design of hopper and S valve and so on adopt DEAS software to caculate, the hopper and S valve

16、have good rigidity to avoid the phenomenon of hopper distortion and S valve breakage.料斗、S阀等关键受力元件的设计，采用DEAS软件对其受力状态、结构刚度、应力集中状况进行了细分网格的有限元计算，设计出的料斗、S阀结构刚度好、工艺性佳，避免了同类产品高层输送时料斗变形及S阀断轴现象。 The agitator have unique form, which separates the hydraulic motor from agitator bearing pedestal.At the same time

17、, adopting large displacement motor ensures that the agitator moment is big enough.搅拌机构采用独特的结构形式，将液压马达与搅拌轴承座完全隔离，即使搅拌密封磨损漏浆，也不至于影响液压马达。同时，采用大排量马达，确保搅拌力矩足够大，即使料况差的情况下也能正常搅拌不被卡死。 Make sure the pumping is good and decline the phenomenon of pipe jam, the spectacles wear plate and cutting ring should be

18、useed in lower abrasion. ZOOMLIONs spectacles wear plate and cutting ring use high wear material, making the components life prolonged greatly.车载式混凝土泵车的眼睛板，切割环应该在低磨损下使用，才能够确实保证良好的泵送状态，降低堵管现象的发生。本公司采用高耐磨硬质合金材料眼睛板、切割环。眼镜板、切割环等易损件经过不断的技术攻关，使用寿命更长，较好泵送状态时，眼镜板最高寿命最长可达到7万方以上。 The equipment of quick-replac

19、ing piston adopts hydraulic and machinery double limit, so it is safe and reliable.配备快换活塞更换装置,活塞自动退回技术,采用液压机械双重限位,安全可靠,更换活塞在十五分钟之内。2.4 Power system动力系统The world famous diesel engine of DEUTZ has excellent performance and high reliability.采用世界知名品牌道依茨柴油机，性能卓越，可靠性高。2.5 Lubrication system润滑系统The lubrica

20、tion system has patent technology of automatic lubrication system,which force filter and double pumps to provide oil intermittently. It makes better lubrication and lower cost.润滑系统采用拥有专利技术的集中自动润滑系统，强制过滤，预压式补油,双泵间歇供油,整个润滑系统供油充分,润滑效果好,使用成本低。2.6 Cooling system冷却系统The radiator equipment makes the workin

21、g oil temperature of hydraulic system below 70 and makes the machine in normal status.采用强制风冷大散热器装置，确保液压系统的工作油温控制在70以下，从而保障主机液压系统处于正常的工作状态。3. Main configuration主要配置Table 3-1 Assembly configuration表3-1总成配置Name名称Items内容14Mpa diesel engine pump 14Mpa柴油机泵Diesel engine柴油机DEUTZ BF6M1013C（161KW）一汽道依茨 BF6M10

22、13C（161KW）Circuit type液压系统油路形式Double hydraulic open loops with two pumps开式双泵双回路Main hydraulic pump主油泵KPM K5V200SH川崎K5V200SHMain valve and control valve block主阀及控制阀块EATON /Rexroth伊顿/力士乐Agitator motor搅拌马达EATON cycloid motor伊顿摆线马达Pumping cylinder泵送油缸1501650Concrete cylinder 混凝土缸2301650Spectacles wear p

23、late and cutting ring眼睛板、切割环Wear 耐磨Lubrication system润滑系统Grease feeder随动油脂泵、递进分油器Mixing auto-reverse搅拌自动正反转Have有Remote control遥控器Wire and wireless romote control有线无线兼容任选Radiator冷却器Air-cooled风冷Electric display screen电控显示屏Have有High-low pressure switch电动高低压切换Have有Quick-release piston快换活塞Have有Cleaning m

24、achine水泵清洗机Have有Table 3-2 Hydraulic system configuration表3-2液压系统配置Number序号Name名称Manufacturer生产厂家1Main hydraulic pump主油泵KPM川崎2Constant pressure pump恒压泵REXROTH力士乐3Gear pump齿轮泵REXROTH力士乐4Suction filter吸油滤清器LEEMIN黎明5Return filter回油滤清器LEEMIN黎明6Return filter element回油扩散滤芯LEEMIN黎明7Pressure relief valve溢流阀R

25、EXROTH力士乐8Electro-hydraulic reversal valve电液换向阀REXROTH力士乐9Reducing valve减压阀REXROTH力士乐10Accumulator蓄能器TANREN成都天人11Cut-off valve节流截止阀STAUFF西德福12Hydraulic motor液压马达EATON伊顿13Radiator冷却器MOONGROUP冰轮14Check valve单向阀LIXIN立新15Multi- reversal valve多路换向阀ZOOMLION16Both-way hydraulic lock双向液压锁ZOOMLION17Electroma

26、gnetism reversal valve电磁换向阀REXROTH力士乐18Sandwich plate relief valve叠加溢流阀REXROTH力士乐Table 3-3 Electric system configuration表3-3 电气系统配置Number 序号Code name代号Name名 称Manufacturer生产厂家1QF1.3Small circuit breaker小型断路器TE2QF2Small circuit breaker小型断路器TE3KA1.2Relay起动互锁继电器TE4KA3.4Auxiliary relay中间继电器TE5SQ3-SQ4Prox

27、imity switch接近开关TE6SB1Flameout button熄火按钮TE7SB2.3Pumping button泵送按钮TE8SA1Power switch电源总开关DONGFENG东风9SA2.3.4.5.10Switch 开关TE10SA6.7.8.9Remote switch遥控开关TE11SQ1-2Proximity switch接近开关BALLUFF巴鲁夫12YV1-4Electromagnetism iron电磁铁13YV5Accelerograph electric machinery油门控制电机LEADSHINE雷赛14V1-4Diode二极管CHINA中国15P

28、CProgramme controller可编程序控制器IFM16XPPin插头CHINA中国17XSSocket插座CHINA中国18XTConnecting terminals接线端子CHINA中国19GBAccumulator蓄电池CHINA中国20B6.8Sensor传感器Engine accessory柴油机附件21HL4-11Lamp示宽灯CHINA中国22HLLamp 示廓灯CHINA中国23S3Ignition switch点火开关Engine accessory柴油机附件24Y1Parking Electromagnetism iron停车电磁铁Engine accessor

29、y柴油机附件25B7Sensor油量传感器DONGFENG东风26F30Cooling switch冷却液面开关Engine accessory柴油机附件27S18Instrument illumination switch仪表照明开关TE28M1Starting motor启动马达Engine accessory柴油机附件29G1Electric machinery modulator发电机调节器Engine accessory柴油机附件30Y3Starting spurting oil increment启动喷油增量Engine accessory柴油机附件31H2.4.13Lamp指示灯

30、TE公司32Resistance电阻CHINA中国33Relay socket继电器插座TE公司34Lamp行灯中国35Lamp socket行灯电源插座COBO4. The list of accessory随机附件清单序 号Serialnumber名 称Name规 格 型 号Model数量Quantity单位Unit备 注Remarks （一）资料袋Document bag1个用于装以下资料Packaging of Followingdocuments1混凝土泵送施工技术规程Working Technical Regulations for Concrete Pump1本2ZLJ5120车

31、载式混凝土泵车使用说明书Workbook for use and servicing2本3柴油车载式混凝土泵车电气说明书Electric workbook for use and servicing1本4Operation Manual1本DEUTZ 5Spare Parts Catalogue1本DEUTZ 6ZLJ5120柴油机车载式混凝土泵车零件图册The concrete pump manual2本7派恩空调使用保修手册PaiEn air-condition maintenance manual1本 （二）配件类Fittings1遥控器Remote control1件2导向环Guidi

32、ng ring2302件3混凝土活塞Concrete piston2302件4管卡180A（HBG3.7）Coupling180A2件5管卡150A(HBG3.9A)Coupling150A2件6管卡125A(HBG3.6)Coupling125A2件7管卡125A密封圈Sealing ring1497.52个8管卡150A密封圈Sealing ring17572个GB3452.1-829管卡180A密封圈Sealing ring20073个GB3452.1-8210清洗球Cleaning ball1252个11清洗活塞Cleaning piston1251个12橡胶弹簧Rubber spri

33、ng0160402C00041个13电控柜钥匙Electric control cabinet key3片14安装架钥匙Installation frame key2片15主机门钥匙Key2片16工作灯Working lamp1只17充气工具Tool for charge pressure1套用于蓄能器充气For accumulator18发动机钥匙Engine key2片DEUTZ19柴油机精滤Fuel filter01181245或011805972个DEUTZ20机油滤清器Oil filter011744211个DEUTZ21液压油回油滤芯Return filter elementFBX

34、-400201个22液压油吸油滤芯Suction filter elementZL12BX-122/80W/HC1个23液压油吸油滤芯Suction filter elementZX-6301001个（三）随机密封件Sealing accessory1套（四）清洗机部件类Water ejection device1喷枪Ejection gun1把2进水胶管Hose for water suction1根3出水胶管Hose for water delivery1根4备件Accessories1袋（五）工具类Tools1内六角扳手Spanner for hexagon screw3-171套九件套

35、nine pieces per set2开口扳手Opened wrench7-321套九件套nine pieces per set3活动扳手Adjustable wrench2501把4活动扳手Adjustable wrench4501把5螺丝刀Screwdriver15071把6螺丝刀Screwdriver20081把7十字螺丝刀Crossed screwdriver15071把8十字螺丝刀Crossed screwdriver20081把9钢丝钳Pliers1把10榔头Hammer1个11黄油枪Grease gun1个12呆扳手Unadjustable wrench60551个13S管扳手

36、Wrench for S vavle31A17A1把14滤清器扳手Wrench for filter76-1351把15内六角扳手加力杆Level272-3501件1610”活扳手加力杆Level353-3501件17活塞扳手Piston wrench02B-P1件(六)裸装配件Without packed1锥管（HBG2.40）Taper pipe125A150A10001根2过渡管Transitional pipe125A125B3001根3锥管（0019902A0310）Taper pipe150AI180AII11001根4弯管（0019902A0157）Elbow pipe180R2

37、50A90- Z1根5. Pumping performance diagram泵送曲线6. Laying 布料Laying is an important problem to the truck-mounted concrete line pump.If laying isnt on time,the phenomenon of pipe jam will happen.The methods are as follows:用车载式混凝土泵车输送混凝土，布料是很重要的问题。如果布料不及时，就会发生积料、堆料现象，使泵送压力升高，易发生堵管。用车载式混凝土泵车施工时，一般可用下述方法进行布料

38、：6.1 Laying with groove用溜槽布料In order to install a inclined groove at the exit of the concrete pipe,the pipe should install higher and the groove can make revolving.将管道安装得高一些（1.21.5m）,在混凝土输送管出口处接一斜溜槽。溜槽可做成可旋转的，使布料面积增大。6.2 Laying with the handcart用手推车搬运布料Its used to affuse few concrete and some specia

39、l places which the hose cant reach.这是一种简易的布料方法，用于混凝土灌注量不大或某些特殊部位布料杆布料软管达不到的地方。6.3 Laying with hose用布料软管布料In small pipe condition,laying with hose is very suitable.The hoses length has 3m and 5m and the minimal bend radiu is no less than 1.5m.这是应用较多的一种布料方法，尤其在小管径情况下，布料软管重量轻移动方便，在楼面上布料是很适用的。布料软管的长度有3m

40、、5m两种，工作时绳子捆住软管出口处，拖到需浇注的各处，工作时软管最小弯曲半径不得小于1.5m。6.4 Laying with placing boom布料杆布料Laying with placing boom can quick and conveniently laying and the phenomenon of pipe jam isnt easily happen.In construction,the placing boom can laying at any places in available scope,it improves the efficiency and li

41、ghten the labor intensity.采用布料杆布料，可以迅速、方便地进行大范围布料，不容易发生积料，堵管等现象。在施工中通常把布料杆放置在需要浇注层面的中央，可旋转360，可以在布料杆有效范围内任意位置进行布料，这样就可以大大地提高混凝土浇注施工效率，减轻工人的劳动强度，它是一种较理想的混凝土布料机械。7.The analysis of ZOOMLIONs core pumping technology中联重科核心泵送技术分析7.1 Double pumps provide oil intermittently预压式双泵间歇供油The lubrication system has force filter and double pumps provide oil intermittently. It makes better lubrication and lower cost. Bidirectional columniation grease lubrication pump improves the lubrications reliability (Patent number is 95236140.X ) .中联的润滑，采用强制过滤、预压式双泵间歇供油系统，供油充分