XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分课件.ppt

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1、Module Introduction组成部分介绍,Prototype Build样件制造,1-38,抱趟揉冒目昂持俭鸦埋懈信衔礁豢溶狠志鬼绍雪益吏呛煞溉捡详嚎尸蕉页XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Module Introduction组成部分介绍Prot,Process Flow过程流程,Feedback Assessment & Corrective Action反馈、评估和纠正措施,Product & Process Validation产品与过程确认,Process Des

2、ign & Devel opment过程设计和开发,Product Design & Development产品设计和开发,Prototype Build样件制造,Plan & Define计划与定义,1-39,伺八取伞娠变咖嘱缨圈创计野谗堆假高堡噎瘦瘸挝学砍剧购软诚槽仁帚噎XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Process Flow过程流程Feedback Asse,Prototype Build Overview样件制造概述,APQP Prototype Build element

3、s support the successful planning and construction of Prototype Build units, which provide an understanding of the vehicles:APQP 样件制造要素支持样件制造单位的成功的策划和构造，提供对于车辆的如下理解：Design设计Functionality功能性Manufacturability可制造性,1-40,派腻镑辫利瘤溜脐像魄护智窃指诺琐杰掌七飞烫肄景卜鳖湿邓研漏低蛛钩XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态

4、报告程序-APQP(Ford)-第二部分,Prototype Build Overview样件制造概,Prototype Build Elements样件制造要素,The PBCP supports the planning and construction of prototypes by documenting the process steps of the Prototype Build phase.PBCP 通过将样件制造阶段的过程步骤文件化支持样件的策划和构造。The Prototype Build ensures that the customer receives CPs ma

5、nufactured and assembled prior to 1PP.样件制造确保顾客在 1PP 前收到制造和装配好的 CP。,1-41,辉祈颖脯谁祟肪踩缅搞咆熙鲜胀你闽罐宽欠倔仍痢危籍变侄且舍线笔规赛XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Prototype Build Elements样件制造要,PBCP (Prototype Build Control Plan) DefinitionPBCP（样件制造控制计划）定义,The PBCP description of the di

6、mensional measurements and material/functional tests that occur during the CP build.PBCP 描述了发生在 CP 制造中的尺寸测量和材料/功能试验It is the first summary document that indicates:是说明如下事项的摘要文件：The steps between Prototype Build and Pre-Launch leading to the Production Control Plan产生生产控制计划的样件制造和试生产之间的步骤The process ste

7、ps to identify and align both the products characteristics and its targets识别和调整产品特性及其指标的过程步骤,1-42,赎茄辗压究础剁佃措岭透笺搬兵各沈账钧领胳愉液垒牛暮忌检蛊麦姆孵彼XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,PBCP (Prototype Build Control,PBCP General ExpectationsPBCP 总的期望,Product characteristics are revi

8、ewed评审产品特性Those characteristics required for PBCPs are identified.确定 PBCP 所要求的特性。All potential significant and critical characteristics from the DFMEAs must be included.必须包括 DFMEA 输出的所有潜在重要和关键特性。The process parameter conditions must be documented.过程参数条件必须被文件化。This includes all special tooling, manuf

9、acturing, and assembly conditions.包括所有特殊工具、制造和装配条件。,1-43,朔层坎季擒寓昆幻盯砾谴骗耕谜稽叁势遣穷衫帧堰缘灼钱潮锚姨树檬髓摆XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,PBCP General ExpectationsPBCP,PBCP ChecklistPBCP 检查清单,1-44,滨健漏卫卡字觉埂吱织由闹努倪讲刹椎伞隐中剧掀垂撮宋泌序唾筷驴仟壮XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特A

10、PQP状态报告程序-APQP(Ford)-第二部分,PBCP ChecklistPBCP 检查清单1-44滨健,Prototype Build样件制造,Defines the manufacture and assembly of components, subsystems, systems, and vehicles supplied to the customer for builds occurring prior to the 1PP trial run 定义在 1PP 试运行前的样件制造，以提供给零部件、子系统、系统和车辆的制造和装配。Includes not only the a

11、ctual build process, but the preparation for the build so that CPs are supplied to the customer prior to 1PP不仅包括实际的制造过程，而且包括为了在 1PP 前将 CP 提交给顾客而进行的制造准备,1-45,领拳憾蝶此袭色禄扮醉踏揩膜醛妮蘸巫纸牲奶窖寐池趾汲碱喘门佬傻去镣XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Prototype Build样件制造Defines th,Prototyp

12、e Build Expectations样件制造期望,PBCPs are followed.按照 PBCP 进行Suppliers receive all necessary information and participate according to the programs schedule and timing.供方收到所有必要的信息并按照项目时间安排定时参与The timing for changes will be in line with the next build phase.更改的时间选择应该符合下一个制造阶段。All prototype materials must m

13、eet 100 percent of the dimensional specifications and functional requirements at delivery to meet the CP In-Plant Date.交付时所有样件材料必须 100% 满足尺寸规范和功能要求以满足 CP 进厂日期。,1-46,叛喀弹搔寡某牛宾沉卫姜帝匙赢交医玻阎铬蛋聘琴冉雅娩倒猾瞪剧种合帖XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Prototype Build Expectations样,

14、Prototype Build Expectations (Continued)样件制造期望（续）,Quality levels are checked against the PBCP.按照 PBCP 检查质量等级。Dimensional and functional data is available for review by the customer on each part.顾客可以获得每个零件的尺寸和功能数据以进行评审。Suppliers provide customers with any testing and checking requirements for prove-o

15、ut of their part design.供方向顾客提供所有试验和检查要求以证明零件设计是适当的。An Action Matrix is developed to capture and resolve all concerns found during build and any subsequent lab, plant, and/or road testing, and all concerns are reviewed with the program team and appropriate management.开发“措施矩阵”以获得和解决在制造和所有试验室、工厂和/或道路试

16、验中并发的问题，和所有项目小组及适当的管理层评审的问题。,1-47,蚀匆杆滩岗惟脑瓣托售地胞悠杆哉缨炮涨房罚苞边渐灶统谚雪效矾伸垢哼XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Prototype Build Expectations (,Prototype Build Checklist样件制造检查清单,1-48,蹄砌蓉瞧架瘸坡娠媚体坍故像福四祥四舟摸腐鞘脸蜜娘澎简庞罩芦寸局铁XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-AP

17、QP(Ford)-第二部分,Prototype Build Checklist样件制造,Module Introduction组成部分介绍,Process Design and Development过程设计和开发,1-49,茵谋俊较墩祷踏直脚聂馋汞僚赌犹悉臀捷戳烈马厅窟疑儿例岔御让汀腰肉XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Module Introduction组成部分介绍Proc,Process Flow过程流程,Feedback Assessment & Corrective Ac

18、tion反馈、评估和纠正措施,Product & Process Validation产品与过程确认,Process Design & Development过程设计和开发,Product Design & Development产品设计和开发,Prototype Build样件制造,Plan & Define计划与定义,1-50,溪诺丝猖贮粮腹伍配跟搽嘱绕辨热宋浮芳摧惋胰暴寇吐塞铆娃升弟冉豢坑XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Process Flow过程流程Feedback Ass

19、e,Elements要素,Facilities, Tools, and Gauges1. 设施、工具和量具2. Manufacturing Process Flow2. 制造过程流程3. Process FMEA3. 过程 FMEA4. Measurement System Evaluation4. 测量系统评价5. Pre-Launch Control Plan5. 试生产控制计划6. Operator Process Instructions6. 操作工过程指导书7. Packaging Specifications7. 包装规范,1-51,畸背菜鼠酌耻昔劈梳弟赵驮镜段笔旁跋先窃化假堵脾父

20、摧哨疯晴瓜佯槐矣XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Elements要素Facilities, Tools,Facilities, Tools, and Gauges (8)设施、工具和量具(8),This element identifies the new, additional, refurbished, and relocated facilities and resources necessary to manufacture the customer-specified p

21、roduct at designated quantity and quality levels. 本要素确定了以规定的数量和质量等级制造顾客指定的产品所需的新的、额外的、更新的和重新部署的设施和资源。The element also identifies the tools and gauges used in process machinery to transform raw material into finished parts or assemblies. 本要素还确定了用于将原材料转换为完成的零件或组装件的机械加工过程的工具和量具。,1-52,矣然倡开奎搅磕桌昨颗哮竞预藩趟噎挖膜

22、砾谍涸傅练今耐涯刑枉防睛栈均XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Facilities, Tools, and Gauges,Expectations期望,The planning and execution of this element must align with: to milestones PQOS Deliverables 本要素的计划和执行必须配合 里程碑 到 PQOS 需交付的事务Facility permits, planning approval, drawings

23、, and utilities must be included on the Manufacturing Timing Plan. In addition, funding approvals must be completed.制造时间计划中必须包括设施许可、计划批准、图样和效用。另外，必须完成资金批准。The program team must approve statistical requirements and acceptance criteria before sourcing of tools or gauges can be made. 在可以进行工具和量具的外包之前，项目

24、小组必须批准统计要求和接收准则。,1-53,闯汝淫咋纹捣汰堰死歉任交邑姚譬昌坊炊芍自抨惹较弗勉矩谁桔揖曰臭绵XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Expectations期望The planning an,Expectations (Continued)期望（续）,All tools and gauges must comply with Tooling and Equipment Supplement requirements.所有工具和量具必须符合工装和设备补充要求。Trial ru

25、ns should occur at the machine builders location to qualify all tools.应该在机械制造者的现场进行试运行，以验证所有工具合格。All corrective actions for facilities, tools, and gauges not meeting customer requirements must be completed before the Production Trial Run.必须在产品试生产前完成针对不满足顾客要求的设施、工具和量具的所有纠正措施。Tools and gauges must be

26、delivered, set up, and approved in their specified facilities before the Production Trial Run. 产品试生产前工具和量具必须以制定的设施交付、安装和批准。,1-54,疆彩佰爆劲填喻漳宽乞烫互障究殊幂圾渤凌绑矢灌姥旺疽院架煮癣糜恒罗XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Expectations (Continued)期望（续）,Facilities, Tools, and Gauging Check

27、list设施、工具和量具检查清单,1-55,魔批溢折厢诽港扇推脂系睫植角合塞县读诅弛腔密料识卡向瘟医腕总烙炯XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Facilities, Tools, and Gauging,Manufacturing Process Flow (13)制造过程流程（13）,This element is a graphic representation of the current or proposed sequence of the manufacturing pr

28、ocess to ensure that the process definition, PFMEA, and Control Plans can be created and analyzed in the appropriate sequence.本要素制造过程的当前的或建议的次序的图解表示，以确保以适当的次序建立和分析过程定义、PFMEA 和控制计划。,1-56,扯塑录龙祭叛外柑努安替甘婉谦猩袱圆糯校惟娠迫侠匹恃祷谋抢胺于丝刁XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Manufactu

29、ring Process Flow (1,Manufacturing Process Flow Expectations制造过程流程期望,Manufacturing Process Flow general expectations are that:制造过程流程总的期望是：A cross-functional team led by VO Engineering develops a Manufacturing Process flowchart to serve as an input to PFMEAs.由 VO 工程领导的横向职能小组开发制造过程流程图作为 PFMEA 的输入。The

30、process flowcharts are developed using PFMEAs and surrogate processes to serve as input for new processes and technologies.使用 PFMEA 和替代的过程开发过程流程图，作为新过程和技术的输入。The current production flowcharts may be modified to show revisions to the process flow.可以修改当前的生产流程图，以显示对过程流程的修改。,1-57,敌日怠氏绝朋逢膳辉良圾逆谴纷诞谰酸患汀舆逸载射

31、斗切籍玉浅醉柱楔镜XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Manufacturing Process Flow Exp,Manufacturing Process Flow Checklist制造过程流程检查清单,1-58,亩废寐始赎凛镑大柄棕压令畅俭丙殃横睬胚头尧锚龙阀惟玉虫抗下榔标衡XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Manufacturing Process Flow Ch,

32、Process FMEA (14) 过程 FMEA (14),The PFMEA is a systematic approach used by a manufacturing-responsible team to ensure that potential process-related failure modes and their associated causes have been considered and resolved.PFMEA 是制造职责小组使用的确保已经考虑并解决了潜在的与过程相关的失效模式及其相关原因的系统化的方法。,1-59,蛰纠意侥告雾侠喇苑代猖艘豁缺豪阀坞

33、蛾丘甫脱陕肿锰止渺始声逐堡嘲大XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Process FMEA (14) 过程 FMEA (14,Expectations期望,All Process FMEAs are prepared by a cross-functional team led by Manufacturing Engineering following the steps defined in the FMEA guideline.所有过程 FMEA 以制造工程为领导的横向职能小组按

34、照 FMEA 指南中定义的步骤进行准备。Process FMEAs must be established any time that: 当存在如下事项时，必须建立过程 FMEA： New processes, technologies, products, or product features are introduced. 引入新的过程、技术、产品或产品特征。Quality risks are identified that cannot be resolved through design changes. 确定质量风险不能通过设计变更加以解决。Major quality concer

35、ns have not been resolved during the current production model year.在当前的生产模型年中，没有解决重大的涉及质量的问题。,1-60,陪炳汾僻宝刚究其蒋羹遗劳兜彦斜自胯泄盼涣倘腺厂擒痪索脂隘恢邀项吼XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Expectations期望All Process FME,Expectations (Continued)期望（续）,List of recommended actions and less

36、ons learned is incorporated in the process (continuous improvement).将列出的“建议措施”和学到的经验和并在过程（持续改进）中。Poke-a-Yoke has been used in addressing corrective actions.制定纠正措施中使用防错方法（Poke-a-Yoke）。,1-61,耻敦募否域皇褥咯沙列忙然娃蛀士企而乃轧逮叼暴胸葡锋截跨荆绑茵嫉氛XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Expect

37、ations (Continued)期望（续）,Process FMEA Checklist过程 FMEA 检查清单,Process FMEA,1-62,既哼圾盾乘枯耙炉赐削做萌葡隶岛术上吻剪腹柒镍惧拔楞宛粱屏振搓铆渺XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Process FMEA Checklist过程 FME,Measurement System Evaluation (15)测量系统评价（15）,This element assesses the variation of the m

38、easurement system, and determines whether it is acceptable for monitoring the production process.本要素评估测量系统的变差，确定是否可以接受测量系统监控生产过程。,1-63,贤紫桅训阂炯轮诧名缮念旅杖盟先问枫掉拖兔乙器展勇泄灰魔机败抢颇榴XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Measurement System Evaluation,Expectations期望,Correlation sta

39、ndards are reached and agreed to with the customer for duplicate gauges or test equipment.已达到相同的测量或试验设备的相关标准和顾客的批准。Gauge instructions and visual aids to ensure appropriate use of gauge and test equipment in production.测量指导书和目视辅具确保在生产中适当的使用测量和试验设备。All measurement systems (gauges and test equipment) m

40、ust be modified to reflect the latest engineering part level before the Production Trial Run. 在产品试生产前必须修改所有测量系统（测量和试验设备）以反映最新工程零件等级。,1-64,析崇腊逮构掐涸吝努室捶窄啦要悠衔充盯动蛰督环募掏辐兴亡托作蕉弧筹XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Expectations期望Correlation sta,Expectations (Continued)期望（

41、续）,The user/customer must be given the opportunity to review and concur with the gauges and test equipment study results before the Production Trial Run. 产品试生产前使用者/顾客,必须有机会评审和批准测量和试验设备研究结果。The Measurement System Evaluation must be repeated and approved following all gauge and test equipment modifica

42、tions.所有测量和试验设备更改后,必须重新进行测量系统评价并获得批准。 The Production Control Plan must align with the Measurement Systems Development plan.生产控制计划必须配合测量系统开发计划。 Gauge Repeatability and Reproducibility studies must be conducted on all measurement systems.所有测量系统必须进行量具重复性和再现性研究。,1-65,莽佑咳媚贰卷这拳闷渣抢尾综背秀警杆问堪酬辽轰碰苹境汪超寒笺配拷仆XXXX

43、0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Expectations (Continued)期望（续）,Measurement System Evaluation Checklist测量系统评价检查清单,1-66,蚀认毡涂棘暖菠骚宠衍痔波港掂饶拉屿怖姬奖虑躯仟澈餐熔瞒贸涤豢抱跳XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Measurement System Evaluation,Pre-Launch

44、Control Plan (16)试生产控制计划（16）,This is a description of the dimensional measurements and material/functional in-process tests or checks that occur after prototype builds, but before full production 对发生在样件制造后，全面生产前的尺寸测量、过程中材料/功能试验或检查的描述。,1-67,颓汗准危类氛营锚篷犬侮塌简疯息蹬梯贡杨婚特戈往讥辈喜轮幅涂知础浩XXXX0312福特APQP状态报告程序-APQP(Fo

45、rd)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Pre-Launch Control Plan (16),Expectations期望,Legitimate/appropriate inspection sample sizes, frequencies, control method, etc. inclusive to pre-launch phase of production are included.在生产的试生产阶段包含合理/适当的检验样本容量、频率、控制方法等。All product & process characteristics f

46、or pre-launch control plans are identified and reviewed.确定和评审试生产控制计划的所有产品和过程特性。Results from the PBCP and DFMEA provide the outline for the Pre-Launch Control Plan.PBCP 和 DFMEA 的结果提供了试生产控制计划的概要。The Production Control Plan for the current production model is used to assist in the development of the Pr

47、e-Launch Control Plan if APQP Elements 8 and 13 have not been initiated.如果 APQP 要素 8 和 13 还未启动，使用当前生产模式的生产控制计划协助开发试生产控制计划。,1-68,烹腋揖讳骑涟酋该飘藤郭窄录列也殊届国偿峰鸳邵怠撅簇劈晦顿忆险议颐XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Expectations期望Legitimate/appr,Pre-Launch Control Plan Checklist试生产控

48、制计划检查清单,1-69,锋殃使谎正睡季疤折亢枢类奢趁很噎腹疗蹲恶饥苯症徽炭雀孔萄蒋盯饿咕XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分,Pre-Launch Control Plan Checkl,Operator Process Instructions (17)操作工过程指导书（17）,This element describes the details of the controls and actions that operating personnel must perform to

49、produce quality products.本要素描述操作人员为生产质量合格的产品所必须执行的控制和措施的详细情况。These instructions are divided into two major components:这些指导书分为两个主要部分：Description of the process过程描述 Operator instructions操作供指导书,1-70,凑榨于宦劣周色疼居声佰屋坯并蜡似五非卜双焙叙扫业劣受航幌屑柠藕栈XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分XXXX0312福特APQP状态报告程序-APQP(Ford)-第二部分

50、,Operator Process Instructions,Expectations期望,A completed Operator Process Instructions package.完成的整套操作工过程指导书。Instructions developed to be used during a production trial run to ensure the process performs as intended. 在产品试生产中使用开发的指导书以确保过程按预期执行。Operator Process Instructions describe all process steps