-设备制造质量检验规程（Ind. Fans & Blowers）-.docx
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-设备制造质量检验规程（Ind. Fans & Blowers）-.docx
”设备制造质量检验规程(InClFans&Blowers),1、SGSRefNo.:21Rev.:0Page:lof8INSPECTIONGIDELINESINDSTRIALFANSANDBLOWERSFORGENERALSERVlCESDate220304NSPECTIONGuidelinesindustrialfansandblowersForgeneralSERVlCESOForApproval22032022J.C.BrottonBJremainBJremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:212、Rev.:0Page:2of8INSPECTI0NGIDELINESINDSTRIALFANSANDBLOWERSFORGENERALSERVICESDate:22/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUMENTS5INSPECTIONPROCESS6SHIPPING7INDSTRIALFANSANDBLOWERSDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:21Rev.:0Page:3of8INSPECTI0NGIDELINESINDSTRIALFANSAND3、BLOWERSFORGENERALSERVICESDate:22/03/041.0PURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupply,manufactureandtestofFansandBlowersforgeneraluse.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionofFansandBlo4、wersfromIheexaminationofcertificationfromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalFanorBlowerExperiencedJnspectorsmayin5、terprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaone-off,oralternativedesignofFans.Thedesignhavingbeenapprovedbytheclient.AnysuchVariationsshouldbenotedontheinspectorsreport.3.0PROCEDURES.1GENERALThisinstructiontog6、etherwiththeassociatedchecksheetmaybeusedonanycontractororder.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.AnypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofInspectionrequiredwillbeasspecifiedonthech7、ecklist.AIItestsandinspectionswillbecarriedoutagainsttheapproveddrawingszpurchaseOrderspecificationszPurchasersorcompanystandardszandwithinthepracticesandrulesofthecountryzstateorprovinceandanygovernmentdecrees,laws,ordinanceorregulationasmayapply.lfanyconflictor8、contradictionsshouldbeapparentinanyoftheabovethenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.Thefanscoveredbythisinspectioninstructionareoffourtypes.Thegenerallyaccepteddesignationbeing:TypeAFreeinlet,FreeOutIetTypeBF9、reeinletzDuctedOUtIetTypeCDuctedinlet,FreeOutIetTypeDDuctedinletzDuctedOUtIetFansdesignedforaircirculationarenotcoveredbythisinspectioninstruction.3.2REFERENCEDOCUMENTSApplicablecodesandSpecifications.Designcode(tobestatedoninspectionreport)PurchaseOrderspecificatio10、nPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)BS848Parts1to4JISB8330SGSRefNo.:21Rev.:0Page:4of8INSPECTI0NGIDELINESINDUSTRIALFANSANDBLOWERSFORGENERALSERVlCESDate2203044.0DOCUMENTSTOBEREC日VED/AVAILABLEATINSPECTIONPur11、chaseOrderorContractinspectionandtestplanDataSheetFabricationandductingClrawingsMateriaItestCertificatesWeIdproceduresandProcedureQualificationRecordsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsCalibrationofmeasuringandtestequipmentNDEprocedures,(appropr12、 iatetomaterialofconstruction)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsPressuretestingprocedureperformancetestprocedurepreparationandpaintingprocedurepreservation,packingandshippingproceduresupplylist(packinglist)5.0INSPECTIONPROCESS5.1MATERIAL5.1.1RE13、 、VIEWOFCERTlFICATIONOriginaIorauthenticatedcopiesofcertificatesshouldbeavailableatthemanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriatezdrawings.ThereviewwillincludechecksOni-ManufacturersnameandlocationCertificateNoMaterial14、 SpecificationHeatorcastNoMakersNoorPlateNoChemicalcompositionMechanicalpropertiesHeattreatedconditionPerformanceoffactorytestresultNDEappliedandresultsSurfacefinish5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationoncertificatesagainstproductmarkings.Ma15、terialsuppliedagainstdrawingzmateriallistandspecificationasappropriate.Visualanddimensionalcompliancewithspecification.5.1.3ADDITIONAL/SPECIALREQUIREMENTSMayapplyonspecialcomponents.Checktoensurespecificationcontractrequirementshavebeenmet.WitnessNDEexaminationsasnecess16ary.SGSRefNo.:21Rev.:0Page:5of8INSPECTIONGIDELINESINDUSTRIALFANSAndblowersforGENERALSERVICESDate:22/03/045.1.4REPORTINGReportingonthematerialchecksshouldinclude:ConformationofsatisfactorydocumentreviewRecordofendorsementofcertificationreviewed/witnessedRecordofallnon-co17、nformitiesRecordofanytestswitnessedandtheresult5.2FANANDBLOWERMANUFACTUREAfterclearanceoftheabovepointstothesatisfactionoftheinspector,thefabricatorwillproceedwiththemanufactureofthesubassembliesandcomponentsforthefansorblowers.5.2.!FABRICATIONInspectionfoIIo18、wingthecompletionoffabricationandassemblyoperationsthefansandblowerswillbeinspectedasrequiredbythespecificationorcontract.Theinspectionwillconsistof:VisualinspectionfordamageDimensionalchecktodrawingrequirementInspectionofboughtoutpartsReviewofwelderqualifica19、 tionsReviewofweldproceduresConfirmationofsatisfactoryNDE5.2.1.1DUCTINGINsPECTIONDuctingmaybeofrolled,weldedorrivetedconstructiondependingontheServicerequirementsJheinspectorwillensurethatthedrawingandspecificationrequirementshavebeenmet.Particularattentionshouldbe20、 paidtositeconnectionpoints.5.2.1.2DUCTINGPRESSURETESTWhenrequiredbythespecificationductingmaybesubjectedtolowpressurepneumatictestwhichshouldbewitnessedorthetestresultsreviewed,5.2.1.3FANCONSTRUCTIONThefanunitwillbeinspectedforcorrectconstruction,rating,directi21、 onofrotationetctothedrawingandspecificationrequirement.Evidenceofproperimpellerdynamicbalanceandoverspeedtestingwillbereviewedwhenrequiredbythecontract.5.2.2MECHANICALRUNTESTAfterconstructionitisusualforthefanunittobesubjectedtoamechanicalruntestusingtheon22、 、sitedriverifpossible.Particularattentionmustbepaidtothefollowingaspectsofthetest:PerformancecharacteristicsDirectionofrotationBearingtemperaturesVibrationNoiseIeveIAnydeviationsmustbereportedtotheclient.SGSRefNo.:21Rev.:0Page:6of8INSPECTI0NGuidelinesindustrialfans23、Andblowers forGENERALSERVICESDate:22/03/045.3NAMEPLATEContentsofthenameplatewillbecheckedinaccordancewiththespecificationororder.5.4PAINTINGCOATINGINSPECTIONSurfacepreparationforpaintingwillbecheckedforthefollowingattributesaccordingtothespecification:Cleaningmethod24、blastingzscrappingandwirebrushingPreparationgradeFreedomfromweldSpattecblowholesandotherdefects.HumidityandsteeltemperaturestobecheckedpriortopaintingPaintmanufactureztypeandcolourofpainttobecheckedagainstclientrequirementsDryfilmpaintthicknesstobecheckedacc25、ordingtospecification.Surfaceconditiontobefreefrompin-holeszrunszdamageandotherdiscontinuity5.5SPAREPARTS,LOOSEITEMSANDACCESSORIESSpareparts,looseitemsandaccessorieswillbecheckedvisuallyandfordimensionsmaterials,workmanshipandquantityaccordingtopurchaseorderspecifics26、tiontestmarksandtagswillbecheckedforcorrectidentification.5.6REP0RTANDRELEASE5.6.IreporTINGAfinalreportsummarisingtheactivitiescarriedoutwillbeissuedinaccordancewiththecontractrequirementsandcirculatedwithinthetimelimitslaiddowninthecontract.Thereportwillbein27、aformatapprovedbytheclientandmustclearlyindicatethefinalacceptanceorrejectionofthefanorblower.5.6.2RELEASENOTEWhererequiredbythecontractareleasedocumentwillbeissuedtothemanufacturerwhenthefanorblowerhasbeenfinallyaccepted.6.0SHIPPING6.1PREPARATIONANDPackingt28、hefollowingpointsmustbechecked:AIIexteriormachinedsurfacesmustbecoatedwithrustpreventativeAllinternalsurfaceswhicharesusceptibletocorrosionmustbecoatedwithrustpreventativeAllflangedopeningsshouldbefittedwithmetalprotectorsinaccordancewiththespecificationAllt29、hreadedconnectionsmustbeprovidedwithsteelplugsDuctingispackedinsuchamannerastopreventdamageordistortionduringtransportation.CheckmanualsandinstructionsareincludedareincludedasthespecificationrequirementsPackingstyleandsuitabilityforoverseasshipmentShippingmark30>sarecorrectPre-assembledsystemsaremarkedasrequiredbytheSpecificationSGSRefNo.:21Rev.:0Page:7of8INSPECTI0NGIDELINESINDSTRIALFANSANDBLOWERSFORGENERALSERVICESDate:22/03/047.0INDUSTRIALFANSANDBLOWERSDATADOSSIERThefollowingfinaldocumentswillbereviewedandendorsedasnec31、essary.ManufacturersdatareportsMaterialCertificationDimensionaIrecordNDEreportsPressuretestreportsRotorbalancereportMechanicalruntestreportFinalinspectionreportMarkingsPackingIistSparepartsSGSRefNo.:21Rev.:0Page:8of8INSPECTI0NGIDELINESINDUSTRIALFANSAndblowersforGeneralservi32、CESDate:22/03/048.0INSPECTIONCHECKLISTINSPECTIONCHECKLIST(1)VISALINSPECTION/WITNESSINGBYBUYERREPRESENTATIVE(2)CERTIFICATESREC0RDSTOBECHECKEDBYBUYERREPRESENTATIVE(3)CERTIFICATESDATATOBEPROVIDEDBYVENDORSPPLIERMANFACTRERPre-FabricationProductionRequirementsSpecificationDet33、ails/NotesPurchaseOrderRequirementslnspectionSTestPIan(ITP)WeIdProceduresSpecification(WPS)SProcedureQualificationRecords(PQR)WeIderQualificationRecordsNDTPersonnelandProceduresFansSBIowersPerformanceproceduresPerformanceProceduresln-ProcessInspection&TestingRequirementsMateriaITestCertificatesSIdentificationCasingVisual&dimensionalInspectionlmpellerInspectionSBaIancingMechani10
