-设备制造质量检验规程 Storage Tanks Site Erection-.docx

”设备制造质量检验规程StorageTanksSiteErection"1、SGSRefNo.:10ARev.:0Page:lof7INSPECTIONGIDELINESSTORAGETankssiteEREeTloNDate:11/03/041NSPEcnoNGuidelinesstorageTankssiteerectionofoApprovalll032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:10ARev.:0Page:2of7INSPECTI0NGUIDELINESS2、TORAGETankssiteERECTIONDate:ll/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCumentssinspectionprocess6StoragetankdataD0SSIER7INSPECTI0NCHECKLISTSGSRefNo.:10ARev.:0Page:3of7INSPECTI0NGUIDELINESSTORAGETANKSSITEERECTIONDate:ll/03/041.0PURPOSEThisinstructioncoverstheinspection,testandv3、erificationactivitiesrequiredtovalidatethesupply,manufactureandtestofstoragetanksforgeneraluseinrefineriesandchemicalplants.Thisinstructionisprimarilyforsiteerection2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionofthestoragetankfromtheexaminati4>onofcertificationfromprocurementsourcestothefinalinspectionatsite.Althoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalstoragetank.Experienced,inspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalo5、rnovelpracticesortoutilisetheinstructionforaone-offdesignofstoragetank,thedesignhavingbeenapprovedbytheclient.AnysuchVariationsshouldbenotedontheinspectorsreport.3.0PROCEDURES.1GENERALThisinstructiontogetherwithitsassociatedchecksheetmaybeusedonanyorderor6、contract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheap7、proveddrawings,purchaseOrderspecificationszPurchasersorcompanystandardszandwithinthepracticesandrulesofthecountry,stateorprovinceandanygovernmentdecreeszlawszordinanceorregulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreo8、nerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSApplicablecodesandspecifications.Designcode(tobestatedoninspectionreport)PurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodes9、andstandards(sampleonly)BS2654BS2594BS7777API620API650API653EEMUA159SGSRefNo.:10ARev.:0Page:4of7INSPECTIONGUIDELINESSTORAGETankssiteERECTloNDate：ii/03/044.0documentstobeREC日VED/AVAILABLEATINSPECTION4.1SITECONSTRUCTIONPurchaseOrderorContractInspectionandtestpla10>nITPDataSheetConstructionSiteSafetyPlanApprovedDrawingsarrangementsSub-assemblydrawingsMaterialtestcertificatesShopReleaseNotesWeldproceduresandProcedureQualificationsRecordsListofQualifiedweldersorweldingoperatorsWelderqualificationsCalibrationofmeasuringandtes11、tequipmentNDEProceduresappropriatetomaterialofconstructionListofqualifiedNDEoperators/inspectorsHeatTreatmentprocedureHydrostaticTestingProcedureBase&TankPneumaticTestingProceduresPaintingProcedure5.0INSPECTIONPR0CESS5.1MATERIAL5.1.1REVIEWOFCERTlFICATIONOriginaIoraut12、henticatedcopiesofcertificatesshouldbeavailableatthemanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriate,drawings:Thereviewwillincludecheckson:-ManufacturersnameCertificateNoMaterialSpecificationHeatorcastNoMakersNoorPlate13、NoChemicalcompositionMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinishStructuralobservations,notabledefects5.1.2VISUALANDDIMENSIONALVERIFICATIONMaterialidentificationoncertificatesagainstproductmarkings.Materialsuppliedagainstdrawing,materialIi14>standspecificationasappropriate.Transferidentificationtocutoffcomponentsz(CastNotransfer),asspecified.Visualanddimensionalcompliancewithspecification.ShopreleasenotescoveringcomponentssuppliedfromfabricatorsWorksSGSRefNo.:10ARev.:0Page:5of7INSPECTI0NGuidelinesstorageta15、NKSSITEERECTIONDate:ll/03/045.1.3ADDITIONAL/SPECIALREQUIREMENTSMayapplyonspecialcomponents,e.g.thickComponentszChecktoensurespecificationcontractrequirementshavebeenmet.WitnessNDEexaminationsasnecessary.5.1.4REPORTINGReportingonthematerialchecksshouldincludeConformationof16>satisfactorydocumentreviewRecordofendorsementofcertificationReviewedRecordofanynon-conformitiesRecordofanytestswitnessedandtheresultComponentssuppliedfromfabricatorsworks5.2ERECTIONOFSTORAGETANKSAfterclearanceofabovepointstosatisfactionoftheinspector,thenthe17、fabricatorwillproceedwiththeerectionofstoragetankThesiteinspectorwillberesponsibleforallsiteoperationsuptoandincludingfinaltestingandcertificationofstoragetanksandwillpayattentiontofollowingpointsClimaticconditionsandmetaltemperaturesduringweldingandcareful18、storageandhandlingOfmateriaIsJobsiterecordsofweldersqualifications,approvedweldproceduresandsitestorageandhandlingofweldingconsumablesshouldbecarefullymonitored.5.2.IMATERIALSTheinspectorwillcross-checkallincomingplatezfabricationsandmaterialagainstcertification.Hew19>illensureallmaterialisclearlyidentifiedandduringconstructionwillmonitortransferOfmarkingszWhichwillbemadetoensureallmaterialofthecompletedtankisidentifiablebysuchmarkings.lnthecaseofthinplateszmarkingwillbebypaintingoretching.AIImaterialwillbeinspectedprior20>toincorporationinthetanktoensurecorrectdimensionsandfreedomfromunacceptableflaws,especiallyinedgepreparations5.2.2WELDPROCEDURESANDWELDERSQuALIFICATIONSTheinspectorwillensurethatonlyapprovedproceduresareusedandthatallweldersandoperatorsaresuitablyqualified.AII21、weldswillbeclearlyidentifiedwithweldersstamporpaintmarking,asdirectedbythespecification.5.2.3WELDINGANDTESTINGAIIweldswillbemadetoapprovedWPSandwillbeinspectedforconformitytofinishprofile.ExtentofNDEandallNDErequirementswillbemonitored.Radiographswillberevi22、ewedandsignedoffwhensatisfactory.AIIdefectsrequiringrepairzwillbeloggedandreportedandtheinspectorwillensurethatonlyapprovedweldproceduresareutilised.5.2.4TANKERECTIONTheinspectorwillensurethatanyrequiredoffsetsorstaggeringofweldsisCorrectlyincorporatedtocodeor23、projectrequirements.AllfittingsandfabricationwillbecheckedforSGSRefNo.:10ARev.:0Page:6of7INSPECTI0NGUIDELINESSTORAGETANKSSITEERECTIONDate:ll/03/04conformitytotankcurvaturezpriortoattachment.Majordimensionalcheckswillbewitnessedtoensurecompliancewithinspecifiedtolerances24、ofdiameters,heights,circularityetc.5.2.5TESTINGAIIpre-testprocedureswillbemonitored,includingcrackdetectionwhererequired.Hydrostaticandpneumatictestswillbeobservedandreportedjncludingvacuumboxtesting.5.SMARKINGNamepIatesifattachedshouldbeinaccordancewiththeapproveddr25、awings5.4PAINTINGINSPECTION5.4.1SURFACEPREPARATIONSurfacepreparationforpaintingwillbecheckedforthefollowingpoints,accordingtospecification.CleaningmethodBlastorscrapingandwirebrushingPreparationgradesFreedomformweldsplatter,blowholesandotherdefectsHumidityandsteelt26、 emperaturestobecheckedpriortopaintingPaintmanufacture,typeandcolourtobecheckedagainstclientsrequirementsDryFilmthicknesstobecheckedaccordingtospecificationsurfaceconditiontobefreefrompin-holes,runs,damagesandotherdiscontinuity5.5REPORTANDFINALCERTIFICATION5.5.1REPO27、 RTINGAfinalreportsummarisingtheactivitiescarriedoutwillbeissuedinaccordancewiththecontractrequirementsandcirculatedwithinthelaiddowntimeIimitsJhereportwillbeintheformrequiredbytheclientandwillclearlyindicatethefinalacceptanceorrejectionofthegoods.5.5.2FIN28、 、ALCERTlFlCATIONCertificationofcompletedtanksforcompliancetocodeandspecificationrequirementswillbepreparedandcountersignedbythesiteinspectorzpriortodistribution,inaccordancewithprojectrequirements.6.0STORAGETANKDATAD0SSIER6.1SITEERECTIONDOCUMENTSThefollowingdocuments29、shallbereviewedandsignedofftothecontractrequirementsAsBuiltDrawingsFabricatorsDataReportsMateriaICertificatesorcertifiedmilltestreportsMaterialListormapWelderrecordforeachSeamHeatTreatmentrecordsTemperature-timerecordchartduringPWHTDimensionaIrecordsNDErecordsHard30、nesstestrecordsHydrostaticrecordstank-pneumatic&vacuumboxtestingFinalcertificationSGSRefNo.:10ARev.:0Page:7of7INSPECTI0NGuidelinesstoragetankssiteERECTIONDate:ll/03/047.0INSPECTIONCHECKLISTINSPECTIONCHECKLIST(1)VISALinspection/witnessingbybuyerREPRESENTATIVE(2)CERTIFICATESRE31、CORDSTOBECHECKEDBYBUYERREPRESENTATIVE(3)CERTIFICATESDATATOBEPROVIDEDBYVENDOR/SUPPLIER/MANUFACTURERPre-Fabrication/ProductionRequirementsSpecificationDetails/NotesPurchaseOrderRequirementslnspectionSTestPIan(ITP)ApprovedDrawings(Arrangements)Sub-AssembIyDrawingsWeIdProceduresSpec32>ification(WPS)&ProcedureQualificationRecords(PQR)WeIderQualificationRecordsNDTPersonnelRecordsandProceduresHeatTreatmentProceduresln-ProcessInspection&TestingRequirementsMateriaITestCertificates&ldentificationWeldandEdgePreparationFitUplnspection(ShellCoursePlatesorBaseplates33、Manwaysetc)HeatTreatmentofHotFormedComponentsMonitoringWeldConditionsWeIdBackGougingInspectionPostWeldInspectionNDEExaminationWeIdRepairsPostWeldHeatTreatmentVisual&DimensionalExaminationHydrostaticPneumaticTestingVisuaIandDimensionaIVacuumBoxTesting(BasePlateWeldJoints)FinalInspection&TestingRequirementsVisual&DimensionalCheckMarkingPaintingZCoatingInspectionReview