-设备制造质量检验规程（Structural Steel）-.docx
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-设备制造质量检验规程（Structural Steel）-.docx
,TStrUCtVaIS1SGSRefNo.:08Rev.:0Page:lof7INSPECTIONGuidelinesfabricatedstructuralSTEELDatesoO3o4NSPECTIoNGuidelinesfabricatedstructuralsteelofoApprovall0032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:08Rev.:0Page:2of7INSPECTI0NGIDELINESFAB2RicatedstructuralSTEELDatelO0304NTENTSlPURPOSE2SCOPE3PROCEDRE4DOCMENTS5INSPECTI0NPROCESS6SHIPPING7STRUCTURALSTEELFABRICATIONSDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:08Rev.:0Page:3of7INSPECTI0NGuidelinesfabricatedstructuralSTEELDate:10/03/041.0PURPOSEThisinstructioncoversthei3nspectionandverificationactivitiesrequiredtoensureSatisfactorymanufactureofstructuralsteelitems.Excludingitemsformainandoffshorestructure.2.OSCOPEThisinstructionisageneraldocumentregardingtheextentofinspectionnormallyrequiredforstructuralsteelworksuppliedpiecesmall4orforpartiallyassembledStructuresTheinstructionmaybeusedforplatforms,ladders,hoppers,ducting,pipetracksupportSystemszOverheadtransmissionIinezSupportpylons,framesectionsofbuildings.Althoughthemethodologyisgeneralinnatureexperiencedinspectorsmayinterprettheintentofthei5nstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforalmostanystructuralmembers.Anysuchvariationsshouldbenotedintheinspectorsreport.3.0PROCEDURE3.IGENERALThisinstructiontogetherwiththeassociatedchecksheetmaybeusedonanycontractororder.ltisin6tendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthisdocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecksheet.AIIinspectionswillbecarriedoutagainsttheapproveddrawingszpurchase7orderspecifications,purchasersorcompanystandardsandwithinthepracticesandrulesofthecountystateorprovinceandanygovernmentdecreesIawszOrdinanceorregulationsasmayapply.lfanyconflictorcontradictionsbecomeapparentinanyoftheabovethenthemoreOnerousrequirementwillapp8lyunlesstheclientorpurchaserdirectsotherwiseonentry.3.2REFERENCEDocuMENTSAppIicabIecodesandSpecificationsiDesigncodePurchaseorderspecificationPurchasersstandardsApprovedClrawingsAppIicabIecodesandstandardsANSI/AWSD1.1.BS5950DDENV19934.0DOCUMENTSTOBEREC曰VED/AVAILABLEA9TINSPECTIONPurchaseOrderContractlnspectionandTestPlansITPDatasheet/PartsIistApprovedDrawingsMateriaITestCertificatesConformityCertificatesforfasteningsSGSRefNo.:08Rev.:0Page:4of7INSPECTI0NGuidelinesfabricatedstructuralSTEELDate：io/O3/o4WeldProceduresandProcedureQualification10RecordsListofqualifiedweldersorweldingOperatorsWeIdersQuaIificationsCoatingProcedurePreservationpackingandshippingprocedurepackinglist5.0INSPECTIONPR0CESS5.1.IMATERIALOriginaIorauthenticatedcopiesofmillcertificateswillbeavailableatthemanufacturerspremises.Theseshouldbeell×aminedforcompliancewiththeappropriateSpecificationThereviewwillinclude:MakersnameandIocationCertificatenumberMaterialSpecificationHeatorcastnumberMakersnumberorplatenumbersChemicalCompositionMechanicaIpropertiesHeattreatedconditions.1.2VISUALandDimensionalverification12MaterialidentificationoncertificatesagainstproductmarkingMaterialtocorrectspecificationVisualanddimensioncompliancewithspecifications.1.3ADDITI0NALSPECIALREQUIREMENTSMayapplytocertaincomponentssuchasplatedorgalvanisedplatezspecialfasteningsetc.Checktoensurecontract/s13QPeCifiCatiOnrequirementshavebeenfulfilled.5.1.4REPORTINGReportingonmaterialchecksmustinclude:ConfirmationofsatisfactorydocumentreviewRecordoftheendorsementofcertificationreviewed/witnessedRecordofnon-conformities5.2STRUCTUREFABRICATIONAfterclearanceoftheabovepointstoth14einspectorssatisfactionthenthefabricatorwillproceedwiththemanufactureofsubassembliesandstructuralparts.5.2.1FABRICATION5.2.1.1WELDEDSTRUCTURESCheckthefollowingitemswhileproductionContinuesiCIeanIinessandfitupofweldpreparationTackingupweldsofgoodappearanceSGSRefNo15.:08Rev.:0Page:5of7INSPECTI0NGUIDELINESFABRICATEDSTRUCTRALSTEELDate:10/03/04WeldingprocessapprovedWeldersproperlyqualifiedTestcouponscompiledwherenecessaryNDEproceduresproperlyappliedandapprovedCompletedweldprofilesareacceptable5.2.1.2BOLTEDORRIVETEDSTRUCTURESCheckthe16followingitemswhileproductionContinuesiDimensionaIcheckonpre-drilledpartsCorrectfasteningbeingusedTrialassemblyofsub-structures5.2.2VISUALANDDIMENSIONALEXAMINATIONInaccordancewiththereferencingcodeanddrawingrequirementsstructuralsteelworkwillbesubjectedtoavisualan17ddimensionalexaminationandwhererequiredtrialassembly5.2.3RUSTPREVENTION/PAINTINGINSPECTIONAftercompletionofallfabricationitisusualforstructuralsteelworktobepainted/coatedtopreventcorrosion.CheckthatJtemshavebeenpreparedforcoatingasthespecificationrequiresProperr18ecordsofsurfacepreparationandcoatingbuilduphavebeenkeptpayingparticularattentiontodryingtimes/timesbetweencoats.PriortopaintingHumidityandSteeltemperaturestobecheckedPaintmanufacturetypeandcolourofpainttobecheckedagainstClientsrequirementsPaintedsurfacesaref19reefromdripszrunsandbareareasDryfilmthicknessmeasurementswillbechecked.5.2.4FINALINSPECTIONAfinalrandominspectiononquantitiesandvisualappearanceisnecessaryonfinishedmaterials.5.3REPORTANDRELEASE5.3.IREPORTINGAfinalreportsummarisingtheactivitiescarriedoutwillbeiss2uedinaccordancewiththecontractrequirementandcirculatedwithinthespecifiedtimelimits.Thereportwillbeinaformatapprovedbytheclientandmustclearlyindicatefinalacceptanceorrejectionofthegoods.5.3.2RELEASENOTEWhenrequiredbythecontractareleasedocumentwillbeissuedto21themanufacturerwhenthestructuralsteelworkhasbeenfinallyinspected.SGSRefNo.:08Rev.:0Page:6of7INSPECTI0NGuidelinesfabricatedstructuralSTEELDate:10/03/046.0SHIPPING6.1PREPARATIONANDPACKINGThefollowingpointswillbechecked:CleanlinessofcomponentsProperrustpreventionforallmach22inedsurfacesProtectionofprotrudingpartsShippingandothermarks7.0STRUCTURALSTEELFABRICATIONSDATADOSSIERThefollowingfinaldocumentswillbereviewedandendorsedasnecessary.ManufacturersdatareportMaterialCertificationDimensionaIRecordsNDEReportsWeIdProceduresandApprovedProcedu23reRecordsAsBuildDrawingsSGSRefNo.:08Rev.:0Page:7of7INSPECTI0NGuidelinesfabricatedstructuralSTEELDate:10/03/048.0INSPECTIONCHECKLISTINSPECTIONCHECK1.IST(1)VISALinspection/witnessingbybuyerREPRESENTATIVE(2)CERTIFICATESREC0RDSTOBECHECKEDBYBUYERREPRESENTATIVE(3)CERTIFICATESDATA24TOBEPROVIDEDBYVENDOR/SUPPLIER/MANUFACTURERPre-Fabrication/ProductionRequirementsSpecificationDetails/NotesPurchaseOrderRequirementslnspectionSTestPIan(ITP)ApprovedDrawings(Arrangements)Sub-AssembIyDrawingsWeIdProceduresSpecification(WPS)SProcedureQualificationRecords(PQR)WeIderQualif25icationRecordsNDTPersonnelandProceduresln-ProcessInspection&TestingRequirementsMateriaITestCertificatesSIdentificationWeIdEdgePreparationFitUpInspectionMonitoringWeldConditionsWeIdBackGougingInspectionPostWeldInspectionNDEExaminationWeIdRepairsPostWeldHeatTreatmentVisual&DimensionalExaminationShopTrialAssembly(ifrequired)FinalInspection&TestingRequirementsVisual&DimensionalCheckMarkingPaintingZCoatingInspectionReviewofStructuralSteelFabricationDataAdditional/SupplementaryRequirementsPreparation&Packing
