-设备制造质量检验规程 Motor Control Centre-.docx

,l设备制造质量检验规程MotorControlCentre"1>SGSRefNo.:24Rev.:0Page:lof7INSPECTIONGIDELINESMOTORCONTROLCENTRES(M.C.C)Date:23/03/04INSPECTIONGuidelinesmotorcontrolcentres(m.c.c)ofoApproval23032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:24Rev.:0Page:2of7INSPECTI0NGUIDELINE2、SMOTORCONTROLCENTRES(M.C.C)Date:23/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCMENTS5INSPECTIONPROCESS6SHIPPING7MOTORCONTROLCENTREPANELDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:24Rev.:0Page:3of7INSPECTI0NGUIDELINESMOTORCONTROLCENTRES(M.C.C)Date:23/03/041.0PURPOSEThisinstructioncovers3、theinspection,testandverificationactivitiesrequiredtovalidatethesupply,manufactureandtestofmotorcontrolcentres.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionofmotorcontrolcentresfromtheexaminationofmaterialcertificationfromprocurementsourcestothef4、inalinspection,preservationandpackingtodespatchtosite.Althoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstruction,experiencedinspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstru5、ctionforaoneoffzoralternativedesign,thedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedintheinspectorsreport.3.0PROCEDURE3.IGENERALThisinstruction,togetherwithitsassociatedchecksheet,maybeusedonanyorderorcontract.ltisintendedtoactasaguidetot6、heinspectorinthecourseoftheinspectorprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecksheet.AIItestsandinspectionswillbecarriedoutagainstapproveddrawingszpurchaseorderspecifications,purch7、asersorcompanystandards,andwithinthepracticesandrulesofthecountr½stateorprovinceandanygovernmentdecrees,laws,ordinanceorregulationthatmayapply.lfanyconflictorcontradictionsbeapparentinanyoftheabovezthenthemoreOnerousrequirementwillapplyunlessthepurchaserorcl8、ientdirectsotherwiseinwriting.3.2REFERENCE DOCUMENTSApplicablecodesandspecifications.DesigncodePurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanystandards4.0DOCUMENTSTOBEREC曰VED/AVAILABLEATINSPECTIONPurchaseorderorcontractinspectionandTestPIanDatas9、heetApproveddrawings,(arrangements,schematics,wiring,singleline)Subassemblydrawingsand/orpartslistsMaterial/partsCertificatesWeIdproceduresandprocedurequalificationrecords(ifapplicable)M.C.CTestingProceduresCaIibrationrecordsfortestingandmeasuringequipmentpreparationandpainti10、ng/finishingprocedureSGSRefNo.:24Rev.:0Page:4of7INSPECTI0NGuidelinesmotorcontrolCENTRES(M.C.C)Date230304PreSerVatiOn,packingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPR0CESS5.1MATERIALANDANCILLARYITEMS5.1.1REVIEWOFCERTlFICATIONOriginaIora11、Uthenticatedcopiesofmillcertificateswillbeavailableatmanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsand,whereappropriate,drawings.Thereviewwillinclude:MakersnameandlocationCertificatenumbeGgrade,sizeHeatorcastnumberChemicalcompositionMechan12、icalpropertiesHeattreatmentconditionSurfacefinishStructuralobservations,notabledefects.5.1.2SBASSEMBLY/INSTRUMENT/METERCERTlFicATIONPrincipaIancillaryitemswillbesupportedbytestcertification,or(asaminimum)certificatesofconformity.Thecontentofcertificationshouldbeappropria13、tetotherequiredscopeoftest.lnstrumentswillbesupportedbyinstrumentcalibrationrecords,whereappropriates.1.SREPORTINGReportingonmaterials/ancillaryitemsmustinclude:ConfirmationofsatisfactorydocumentreviewRecordoftheendorsementofcertificatesreviewed/witnessedRecordofallno14、nConformitiesRecordoftestswitnessedandtheresult5.2CONSTRUCTIONCHECK5.2.1VISUALANDDIMENSIONALCheckMCCpanelconditionsCheckoutlinedimensions,interfacedimensions,busbardimensionsandclearancesandotherspecifieddimensionsChecktightness/torqueofterminalsPrincipaldimensionsC15、heckdegreeofProtectionSGSRefNo.:24Rev.:0Page:5of7INSPECTI0NGuidelinesmotorcontrolCENTRES(M.C.C)Date:23/03/045.2.2GENERALARRANGEMENTCHECKCheckthatallinstruments,compartments,controlswitchesetc,arecorrectlyratedandarecorrectlylocated,withspecifiedlabelling5.2.3INSULATIONRESIST16、ANCETESTInsulationresistanceshallbemeasuredbetweencontrolcircuitsandearth(withsensitivedevisesexcluded)witha500VMeggerJnsuIationresistanceshallbemeasuredinallapplicablepermutationsforpowercircuitswithaMeggerselectedtothevoltagecalculatedappropriatetotheapplicab17、Iespecification.5.2.4WITHSTANDVOLTAGETEST(DIALECTRICTEST)Powerfrequencyvoltageof1.5kVshallbeappliedbetweencontrolcircuitsandearthfor1minute.Powerfrequencyvoltagezcalculatedappropriatetotheapplicablespecification,shallbeappliedtoallapplicablepermutationsforpowercircu18、itsfor1minute.5.2.5SEQUENCETESTControlcircuitryshallbefunctionallytestedandcircuitsprovenbyappropriatetests.5.2.6CHARACHTERISTICSTESTOFPROTECTIONRELAYSReIayfunctionsandoperatingcurvesshallbeobservedthroughprimaryand/orsecondaryinjectionmethods,etc.5.2.7Mechanicaloper19、ATIoNTESTThefOhWingmechanismsshallbecheckedforoperationLockingInterlockingsystemsDrawingmechanismsOpeningandshuttingmechanismsHandlingmechanismsChargingmechanisms(tripandclosingetc.)lnterchangeability.5.2.8TESTREPORTREVIEWReviewalltestdata.5.3PAINTINGCOATINGINSPECT20、IONSurfacepreparationforpaintingwillbecheckedforthefollowingattributesaccordingtothespecification:CleaningMethodsFreedomfromweldSplattecdirtandotherdefectsPaintmanufacture,typeandcolourtobecheckedagainstclientsrequirementsDryfilmthicknesstobecheckedaccordingtos21、PecificationsSurfaceconditiontobefreefromPin-holes,runs,damageandotherCliscontinuitySGSRefNo.:24Rev.:0Page:6of7INSPECTI0NGuidelinesmotorcontrolCENTRES(M.C.C)Date:23/03/045.4NAMEPLATESContentstobecheckedinaccordancewiththeapproveddrawingsandspecificationandstamped/marked22、inaccordancetoclientsrequirements5.5REPORTANDRELEASE5.5.1REPORTINGAfinalreportsummarisingtheactivitiescarriedoutwillbeissuedinaccordancewiththecontractrequirementsandcirculatedwithinthetimelimitslaiddown.Thereportwillbeinaformatapprovedbytheclientandmustclea23、rlyindicatethefinalacceptanceorrejectionoftheMCC5.5.2RELEASENOTEWhenrequiredbythecontractareleasedocumentwillbeissuedtothemanufacturewhentheMCChavebeenfinallyaccepted6.0SHIPPING6.1PREPARATIONANDPACKINGAllinternalsurfaceswhicharesusceptibletocorrosiontobe24、coatedwithrustpreventativeAllthreadedconnectionsmustbeprovidedwithplugsCheckmanualsandinstructionsareincludedasthespecificationrequirementsCheckprotectionagainsthumidity,abrasion,distortionandotherdamageCheckshippingmarkstomarkinginstructionsandrecord.Checkhandli25NngmarksVerifythatthepackingmaterialsconformtospecificationsandacceptedpracticeforthemodeoftransport.7.0MCCDATADOSSIERThefollowingfinaldocumentswillbereviewedandendorsedasnecessaryManufacturesDataReportsMateriaICertificationDimensionaIRecordsEIectricaITestRecordsWe26、IdProcedureandProcedureQualificationRecordsifapplicableSGSRefNo.:24Rev.:0Page:7of7INSPECTI0NGUIDELINESMOTORCONTROLCENTRES(M.C.C)Date:23/03/048.0INSPECTIONCHECKLISTINSPECTIONCHECKLIST(1)VISUALINSPECTION/WITNESSINGBYBUYERREPRESENTATIVE(2)CERTIFICATESRECORDSTOBECHECKEDBYBUYE27、RREPRESENTATIVE(3)CERTIFICATESDATATOBEPROVIDEDBYVENDORSPPLIERMANUFACTRERPre-FabricationProductionRequirementsSpecificationDetails/NotesPurchaseOrderRequirements!nspection&TestPIan(ITP)WeIdProceduresSpecification(WPS)SProcedureQualificationRecords(PQR)WeIderQualificationRecords28、ControlPanelTestProcedureln-ProcessInspection&TestingRequirementsMateriaITestCertificatesSIdentificationPaneIVisual&DimensionalInspectiorlectricalTestsFinaIVisualIdentityNamepIateIdentityReviewCalibrationCertificatesPainting/CoatingInspectionFinaIInspection&TestingRequirementsVisual&DimensionalCheckMarkingShippingReviewofDataDocumentationPackageAdditionalZSuppIementaryRequirementsPreparationSPacking