-设备制造质量检验规程 Bus Duct-.docx

”设备制造质量检验规程BusDuct"1、SGSRefNo.:22Rev.:0Page:lof7INSPECTIONGIDELINESBSDUCTSDate:22/03/04INSPECTIONGUIDELINESBUSDUCTSOForApproval22032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:22Rev.:0Page:2of7INSPECTI0NGUIDELINESBUSDUCTSDate:22/03/04CONTENTSlPURPOS2、E2SCOPE3PROCEDURE4DOCUMENTS5INSPECTIONPROCESS6SHIPPING7BSDUCTDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:22Rev.:0Page:3of7INSPECTI0NGUIDELINESBUSDUCTSDate:22/03/041.OPURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupplyzmanufacturean3、dtestofbusducts.2.OSCOPEThisinstructioncoversallnecessarystagesintheproductionofbusductsfromthee×aminationofcertificationfromprocurementsourcestothefinalinspectionzpreservationandpackingtodespatchtosite.Althoughthemethodologyincompilingthisinstructionistosyste4、maticallyprogressthroughtheconstruction,experiencedinspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaoneoff,oralternativedesignzthedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedint5、heinspectorsreport.3.0PROCEDURE3.1GENERALThisinstruction,togetherwithitsassociatedchecksheet,maybeusedonanyorderorcontract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectorprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandth6、elevelofinspectionrequiredwillbespecifiedonthechecksheet.AIItestsandinspectionswillbecarriedoutagainstapproveddrawings,purchaseOrderspecificationszPurchasersorcompanystandardszandwithinthepracticesandrulesofthecountryzstateorprovinceandanygovernmentdecrees,laws,o7、refinanceorregulationthatmayapply.lfanyconflictorcontradictionsbeapparentinanyoftheabovezthenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDocuMENTSAppIicabIecodesandSpecifications.DesigncodePurchaseorderspecific8、ationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandardsAscontracted4.0DOCUMENTSTOBERECEIVED/AVAILABLEATINSPECTIONPurchaseorderorcontractinspectionandTestPIanDataSheetApproveddrawings,(arrangements,schematics,wiring,singleline)Subassemblydraw9、ingsand/orpartsIistsSGSRefNo.:22Rev.:0Page:4of7INSPECTI0NGIDELINESBSDUCTSDate:22/03/04Material/partsCertificatesWeIdproceduresandprocedurequalificationrecords(ifapplicable)SpecialProceduresSpeciaIqualificationsCalibrationrecordsfortestingandmeasuringequipmentpreparationand10、painting/finishingprocedurePreservationzpackingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPR0CESS5.!MATERIALANDANCILLARYITEMS5.1.1REVIEWOFMATERIALCERTlFICATIONOriginaIorauthenticatedcopiesofmillcertificateswillbeavailableatmanufacturersp11、remises.Theseshouldbeexaminedforcompliancewithspecificationsandzwhereappropriatezdrawings.Thereviewwillinclude:MakersnameandlocationCertificatenumber,MaterialSpecificationHeatorcastnumberChemicalcompositionMechanicalpropertiesHeattreatmentconditionSurfacefinishStructu12、ralobservations,notabledefects.5.1.2VISUALANDDIMENSIONALVERFICATIONMaterialidentificationoncertificatesagainstproductmarkings.Materialsuppliedagainstdrawing,materiallistandspecificationasappropriateVisualanddimensionalcompliancewithspecifications.1.3SUBASSEMBLYCertificati13、ONPrincipaIancillaryitemswillbesupportedbytestcertification,or(asaminimum)certificatesofconformity.Thecontentofcertificationshouldbeappropriatetotherequiredscopeoftest.5.1.4ADDITIONALSPECIALREQUIREMENTSMayapplyonspecialrequirements,checktoensurethatcontractrequireme14、ntshavebeenmet.5.1.SREPORTINGReportingonmaterials/ancillaryitemsmustinclude:ConfirmationofsatisfactorydocumentreviewRecordoftheendorsementofcertificatesreviewed/witnessedRecordofallnonconformitiesRecordoftestswitnessedandtheresultSGSRefNo.:22Rev.:0Page:5of7INSPECTI15 、onGuidelinesbusDUCTSDate:22/03/045.2CONSTRUCTIONCHECK5.2.1VISUALANDDlMEsiONALCheckipaneIconditionoutlineClimensionsJnterfacedimensions,busbardimensionsandclearancesandotherspecifieddimensionsChecktightness/torqueofterminalsPrincipaldimensions5.2.2GENERALARRANGEMENTCHECKCheck16 、thatallcompartments,barsetczarecorrectlyratedandarecorrectlyIocatedzWithspecifiedlabelling5.2.3INSLATIONRESISTANCETESTInsuIationresistanceshallbemeasuredateachcircuitwitha500Vor(forcircuitsover500V)a100OVMegger.5.2.4WITHSTANDVOLTAGETEST(DIALECTRICTEST)Powerfrequencyv17 、oltage(atspecifiedvoltage)shallbeappliedbetweeneachcircuitandearthandbetweenbars,for1minute.5.2.5TESTREPORTReviewalltestdata.5.3.PAINTNGCOATINGINSPECTIONSurfacepreparationforpaintingwillbecheckedforthefollowingattributesaccordingtothespecification:CleaningMethodsFr18 、eedomfromweldsplatter,dirtandotherdefectsPaintmanufacture,typeandcolourofpainttobecheckedagainstclientrequirementsDryfilmthicknesstobecheckedaccordingtospecificationsSurfaceconditiontobefreefrompin-holes,runs,damageandotherdiscontinuity5.4NAMEPLAESContentstob19>echeckedinaccordancewiththeapproveddrawingsandspecificationsandstamped/markedinaccordancetoclientsrequirements5.5REPORTANDRELEASE5.5.IreporTINGAfinalreportsummarisingtheactivitiescarriedoutwillbeissuedinaccordancewiththecontractrequirementsandcirculatedwithinthet20、imelimitslaiddown.ThereportwillbeinaformatapprovedbytheclientandmustclearlyindicatethefinalacceptanceorrejectionofthebusductSGSRefNo.:22Rev.:0Page:6of7INSPECTIONGIDELINESBSDUCTSDate:22/03/045.5.2RELEASENOTEWhenrequiredbythecontractareleasedocumentwillbei21、ssuedtothemanufacturewhenthebusductshavebeenfinallyaccepted6.0SHIPPING6.1PREPARATIONANDPACKINGAllinternalsurfaceswhicharesusceptibletocorrosiontobecoatedwithrustpreventativeAIIthreadedconnectionsmustbeprovidedwithplugsCheckmanualsandinstructionsareincludedast22、hespecificationrequirementsCheckprotectionagainsthumidityzabrasionzdistortionandotherdamage.Checkshippingmarkstomarkinginstructionsandrecord.Checkhandlingmarks.7.0BUSDUCTDATADOSSIERThefollowingnecessaryManufacturesdatareportsMfinal documents will bereviewed and endorsedas23aterialCertificationDimensionaIRecordsEIectricaITestResuItsWeIdProceduresandProcedureQualificationRecordsifapplicableSGSRefNo.:22Rev.:0Page:7of7INSPECTI0NGUIDELINESBUSDUCTSDate:22/03/048.0INSPECTIONCHECKLISTINSPECTIONCHECKList(I)VisualinspectionzwitnessingbybuyerRepresentat24、IVE(2)CERTIFICATESREC0RDSTOBECHECKEDBYBUYERREPRESENTATIVE(3)CERTIFICATESDATATOBEPROVIDEDBYVENDOR/SUPPLIER/MANUFACTURERPre-Fabrication/ProductionRequirementsSpecificationDetails/NotesPurchaseOrderRequirementslnspectionSTestPIan(ITP)WeIdProceduresSpecification(WPS)SProcedureQualif25、icationRecords(PClR)WeIderQualificationRecordsBusDuctTestProcedureln-ProcessInspection&TestingRequirementsMateriaITestCertificatesSIdentificationPaneIViSUal&DimensionalInspectiorlectricalTestsFinaIVisualExaminationNamepIateIdentityReviewCalibrationCertificatesPainting/CoatingInspectionFinaIInspection&TestingRequirementsVisual&DimensionalCheckMarkingShippingReviewofDataDoumentationPackageAdditionalZSuppIementaryRequirementsPreparation&Packing