产品开发流程及控制.ppt

公司介绍,COMPANY PROFILE,烟台润蚨祥油封有限公司YANTAI RFX OIL SEAL CO.,LTD.,公司概况Overview of Company,烟台润蚨祥油封有限公司成立于2000年,是集橡胶油封、PTFE油封、高压油封等产品的研发、制造于一体的专业化公司,年设计生产能力密封件8000万件、聚氨酯制品1000万件。公司拥有减震器油封、发动机油封、气门油封、传动系统油封、车桥油封、转向系统油封、轴承油封、液压缸油封共八个系列产品1700多种规格。Yantai RFX Oil Seal Co.,Ltd.was founded in 2000 specialized in rubber seals,PTFE seals,high pressure seals with designing,developing and producing all in one.The annual production capability reach to 80 million pieces of sealing product and 10 million pieces of PU product.RFXs products vary from eight series including oil seal for shock absorber,engine,valve stem,transmission system,axle,steering system,bearing and PU product for hydraulic cylinder with more than 1700 different products.,地理位置 Location,座落于胶东半岛美丽的梨乡山东莱阳，距烟台、青岛空港各约90km，交通便利。RFX is located in Laiyang city,which is respectively 90 km away from Yantai and Qingdao airport with convenient transportation,成立 Established In 2000员工 Employees 480工程技术人员 Engineers 50占地面积 Occupied Land 27482 m 总建筑面积 Building Area 13380 m 固定资产 Fixed Assets Over 6M USD,润蚨祥公司的基本情况General Information for RFX,润蚨祥公司的基本情况General Information for RFX,研发基地R&D Base,生产基地 Production Base,公司的发展历史Company Development History,2000年8月成立莱阳市润蚨祥密封件厂2003年10月更名为烟台润蚨祥油封有限公司2003年投资1500万元兴建二期工程,2005年正式投产2009年投资1.5亿元兴建青岛润蚨祥密封技术有限公司,Laiyang RFX Sealing Product Works was founded in August,2000;RFX Oil Seal Co.,Ltd.wasrenamed in October,2003;15 million yuan was invested in 2003 to build the second phase project,formally put into operation in 2005;150 million yuan was invested in 2009 to build the QingDao RFX.,On Dec 28th,2008 RFX Oil Seal invested to establish Qingdao RFX Sealing Technology Co.,Ltd in Qingdao Export Industry Zone Sup-porting Industry zone.The total investment is up to 156 million RMB covering land area 40520.RFX stepped forward to international first level sealing product manufacturing enterprise.,2008年12月28日，位于青岛出口加工区配套产业区，由烟台润蚨祥油封有限公司投资成立的青岛润蚨祥密封技术有限公司正式启动，项目总投资1.56亿元人民币，总占地面积40520平方米。该项目的启动，润蚨祥油封朝着做强做大品牌、成为国际一流密封制品研发制造企业的方向又迈出了坚实的一步。,公司的发展历史Company Development History,主要客户Main customers,业务发展 Business Development,年销售量/销售额（单位：万只/万元）Annual Sales Volume/Amount(Unit:10,000pc/10,000yuan),业务发展 Business Development,单位：万只,据统计，2009年全年全国汽车产量为1350万辆，装减震器5400万只；2009年润蚨祥销售汽减油封1875万只，按估计，约有50%用在主机市场，约有50%用在售后及出口市场，即有约900万只用在主机；润蚨祥油封的主机市场供货率约为17%。2010年前四个月全国生产汽车560万辆，装减震器2240万只；润蚨祥销汽减油封865万只，按50%用在主机来估计，则市场占有率约为19%。,汽减油封市场占有率分析,组织机构Organization Structure,组织机构Organization Structure,人员结构Organization Structure,人员分布 Employees Distribution,技术合作 Development Methods,建立具有世界同行业著名企业的技术人员参与的研发团队Establish R&D Team composed of the technological members from world famous company青岛科技大学、北京化工大学进行技术支持Technique support from Qingdao University of Science&Technology,Beijing University of Chemical Technology与航天42所在密封件方面进行合作研发Cooperate with 42 Space Flight Research Institute in sealing product development与兵器工业部53所在密封件的实验、测试方面进行广泛合作Cooperated with the 53 Institute,Weapon Industry Ministry in experiment and test of the seals,技术研发 Development and Research,CAD/Pro-E计算机设计系统 CAD/Pro-E System 完善的设计、实验标准 Perfect standard for design and test 来自欧洲的产品设计理念 New design idea from Europe可满足多种需求的特种胶料 Special compound to meet different requirements实验测试能力 Test ability完善的试制体系 Perfect trial-manufacture system 高精度模具制造能力(回流纹制造)Mold manufacture ability(Helix),特色产品介绍 Special Product,耐高压、耐低温减震器油封：公司致力于对各种不同结构和橡胶的研究，以满足当前市场上不同应用的要求。其耐压范围为0.6-12Mpa，耐温范围为-40-150，广泛应用于汽车、摩托车和其他重载车辆。Shock Absorber Oil Seal of Bearing High Pressure and Low Temperature:RFX commits itself to researching different structures and rubbers to meet the requirement of different application in the market.Its scope of compression resistance is 0.6-12 Mpa.And its scope of temperature resistance is-40-150,which is widely used in auto,motorcycle and other heavy duty trucks.,特色产品介绍 Special Product,高压油封,特色产品介绍 Special Product,EESS油封,特色产品介绍 Special Product,PTFE油封PTFE oil seal,第3代 The third generation,第4代 The fourth generation,特色产品介绍 Special Product,特色产品介绍 Special Product,耐高压气门油封：在现有技术上增加气唇口，既能保证油封维持一定的渗漏量，又能防止燃烧室内气压过大造成主唇口失效。气唇口与气门杆适度过盈配合，有效的增强了对燃烧室内的气压的升高的适应能力。,Valve stem oil seal with the gas lip:Based on current technology,gas lip is increased,which can guarantee moderate oil leakage and avoid main lip failure caused by excessive combustion chamber pressure.There is a tight fit properly between the gas lip and the valve rod to enhance the adaptability to the pressure increasing inside the chamber.,理计室一角 Corner of Science and Measurement,检测实验设备 Inspection&Testing Facilities,公司拥有完善的橡胶材料检测、模具检测、产品性能试验仪器、设备100多台套，能有效的对材料入厂、过程产品、最终产品做全面的检测和实验。,Company owns over 100 machines for testing the rubber material,mould,product performance so that we can test the incoming material,processing products and final products roundly.,全套橡胶测试仪器橡胶老化，耐油，环境试验低温试验箱高速油封台架试验机径向力测量仪摩擦力测定仪弹簧拉力实验机骨架压力强度实验机 回流纹检测仪,检测设备 Inspection Facilities,无转子硫化仪Rubber Non-rotor Vulcameter,门尼粘度仪Mooney Viscosimeter,耐臭氧老化箱Ozone Ageing Tester,低温脆性仪Low Temperature Brittleness Tester,检测设备Inspection Facilities,检测设备Inspection Facilities,回流纹检测仪 Helix Testing Apparatus,高低温万能试验机Computer Controlling High-low Temperature Tester,数显投影仪 Digital Measuring Projector,检测设备Inspection Facilities,数字式万能工具显微镜Digital Universal Tool-makers Microscope,检测设备Inspection Facilities,油封唇口径向力测定仪Oil Seal Lip Radial Force Tester,油封摩擦力测定仪Oil Seal Friction Force Tester,旋转油封性能试验台Rotary oil seal test machine,产品实验设备Product Testing Facilities,小型双动试验台Small double movement test machine,产品实验设备Product Testing Facilities,气门油封试验台Valve Stem Oil Seal Testing rig,泥水试验台Heavy Water Tester,产品实验设备Product Testing Facilities,高低温旋转试验台High and Low Temperature Rotary Tester,设备特点：将整个旋转试验装置放于密闭的试验箱内，可以完全模拟油封的实际工作环境，测试油封在极端环境条件下（-60+250）的耐久试验性能。,制造能力Manufacture Capacity,拥有先进的模具制造、骨架表面处理、配投料防错、炼胶、硫化、修边、气门油封自动套簧检簧机、恒温恒湿储存等设备、设施。RFX is equipped with mold manufacturing,metal surface treatment,defensive batching and feeding system,rubber refining,vulcanization,trimming,automatic assembling and inspecting spring for valve oil seal,constant temperature and humidity warehouse for compound.,主要模具制造设备Main Manufacture Facilities for Mold,公司拥有模具加工设备14台套，精密数控车床5部，表面修饰设备3台套，回流纹加工设备1台，电火花设备1台，线切割1台。,Company owns 14 mold manufacture equipments,4 precision digital lathes,3 surface trimming equipments，1 machine for helix，1 CNC electrical discharge machine,1 CNC wire-cut machine.,数控车Digital lathe,数控雕刻机 CNC engraving machine,主要模具制造设备Main Manufacture Facilities for Mold,电火花加工机 CNC electrical discharge machine,高速线切割加工机 CNC wire-cut machine,配投料防错系统Defensive Batching and Feeding System,主要橡胶生产设备Main Production Facilities for Component,具备4大防错功能的先进的配投料防错系统能有效的避免橡胶材料的配合错误和投放错误。Adopt advanced defensive system with 4 main anti-error function to avoid any mistake during batching and feeding.,主要橡胶生产设备Main Production Facilities for Component,炼胶密炼生产线 Rubber-refining Mixing Production Line,预成型机2台,其中1台巴维尔预成型机,有效的保证了胶坯的质量稳定性Two preformers including a BWL brand to assure stable quality of compound blank.,主要橡胶生产设备Main Production Facilities for Component,精密预成型机Precision Preformer,全自动磷化线 Auto Phosphating Line,骨架表面处理的全自动磷化线一条；抛丸机一台；日处理骨架20万只Auto phosphating line together with a abrator to process 200,000 metal cases daily.,公司拥有进口真空油封硫化机86台。其中80T的22台，110T的62台，200T的2台，能保证日产油封20万件。RFX owns 86 imported vacuum vulcanizers,including 22 sets of 80T,62 sets of 110T and 2 sets of 200T to ensure a production capacity of 200,000pcs oil seals daily.,主要生产设备Main Production Facilities,真空硫化机Vacuum Vulcanizer,公司拥有进口抽真空全自动油封修整机28台。We owns 28 imported automatic vacuum seal trimmers.,主要生产设备Main Production Facilities,抽真空油封修整机Vacuum Trimmer,体系证书System Verification,2002年7月通过ISO9001:2000国际质量体系认证；It passed ISO9001:2000 Quality Verification in July,2002;2004年12月通过ISO/TS16949:2002国际质量体系认证；It passed ISO/TS16949:2002 International Quality System Verification;2007年11月通过ISO/TS16949:2002体系换证审核；It passed ISO/TS16949:2002 renewal verification in November,2007;2009年11月通过ISO14001环境体系认证 It passed ISO14001 Environment Management System Verification.,品质保证 Quality Control,品质保证 Quality Control,外部表现 Market Display客户按时交货率100%;市场反馈故障品率300ppm;顾客投诉30次/年。Deliver rate to customer in time=100%;Market feedback rate for fault product 300ppm;Customer complaint rate30 times/year.,2010年质量目标Quality Target in 2010,品质保证 Quality Control,内部控制 Internal Controlling(生产过程不合格品率Reject rate in the course of production)减震器油封、液压缸油封10000ppm;发动机油封、气门油封、传动系统油封、车桥油封、转向系统油封、轴承油封30000ppm。Shock absorber and hydraulic cylinder oil seal 10000ppm;Engine,valve stem,transmission system,axle,steering system and bearing oil seal30000ppm.,2010年质量目标Quality Target in 2010,品质保证 Quality Control,减震器油封30天内送样（含500小时试验）；液压缸油封、发动机油封、传动系统油封、车桥油封、转向系统油封、轴承油封45天内送样；结构特殊的产品与顾客约定，按合同约定执行。Deliver shock absorber oil seal sample within 30 days;Hydraulic cylinder,engine,transmission,axle,steering and bearing oil seal sample within 45 days;Product with special structure is carried out according to agreement with customer.,产品开发周期Development Period,模具管理控制 Mould Management Control,品质保证Quality Control,印模检测模具复杂尺寸:采用进口速凝精细硅胶，判断模具零件的符合性。Inspecting moulage from complex mould:Imported quick coagulation fine silicon rubber is adopted to judge mould and product compliance.,影像测量仪Image projector,模具管理库一角Corner of Mould Warehouse,每个合格模具号均建立档案 模具标识唯一 每个合格模具都 有使用次数记录 每个合格模具都有维护记录 模具报废记录,品质保证Quality Control,Every qualified mould has been filedMould mark is exclusiveEvery qualified mould has record for use times Every qualified mould has maintenance records Rejected mould is recorded,模具管理控制 Mould Management Control,对每一批胶料进行100%常态理化指标测试；能够进行胶料性能的检测，共25项指标（行业标准只测试13项指标）；硬度控制在 2度内(行业标准控制在 5度内)；橡胶原材料检测项目8项。,品质保证Quality Control,橡胶管理控制 Rubber Management Control,100%normal performance data inspection for every batch rubber;Inspection all rubber performance data,total 25 indexes(13 indexes are needed in industry standard);Hardness controlled in 2 degree(within 5 degree in industry standard);Testing the rubber material total 8 indexes.,品质保证Quality Control,橡胶管理控制 Rubber Management Control,1000 m2 的恒湿原材料库1000 m2 constant humidity storage for raw material,150 m2 的恒温恒湿胶料库150 m2 constant temperature&humidity storage for rubber,控制流程图,Control Flow Chart,到2015年在减震器油封领域成为国际知名品牌；在发动机油封、气门油封、转向系统油封、高压油封领域成为国内一流品牌；年销售额达到1.5亿元，人均销售额不低于30万元；产品实现及过程控制的自动化程度达到国际同行业先进水平；在管理上达到国际同行业先进水平；建成国内一流的油封研发实验中心。,BY the year of 2015RFX will be a famous international brand in the shock absorber oil seal field;RFX will be a famous domestic brand in the field of engine,valve stem,steering,high pressure oil seal;The annual sales volume reaches 150 million yuan,per capita reaches to over 300,000 yuan;Automation of product implementation and process control reaches to top international industry level;Management up to top international industry level;Set up top lever internal R&D center for oil seal.,公司展望 Company Prospect,谢 谢！Thank you！,