1042低速外齿圈样件检验报告.doc

DABG-ZB-91注：粗线框内由东安动力填写，本报告一式四联。区 分样品种类送检日期： 年 月 日判定日期： 年 月 日样件检验报告新开发件半 成 品设计变更件成 品工程变更件改进产品关键重要一般 ·更改单日期： ；更改单编号： ；图面版本号：供方：重庆市江汇机械有限责任公司 (第 1 次送样)·样品数量：5件 试生产产量：机型：DABS10-4 件号：BS10-4-1701042 件名：低速外齿圈 样品重量： 360 g报告内容：尺寸检验 材质报告 性能试验 耐久试验 统计资料 外观件报告 其它送审理由：新开发件样件标识方法及编号使用材料核准审核填表20CrMnTi-GB/T3077-1999东安综合判定核准审核填表合格判定内容：条件合格不合格简图及说明：按规范要求项目所作成之材料、成分、物性、性能试验等报告难以记载本报告以任意格式附纸于后。粗线框内由DA填写。检 验 报 告（续页）DABG-ZB-91注：粗线框内由东安动力填写机型：DABS10-4 件号：BS10-4-1701042 名称：低速外齿圈序号检验项目规 格12345678910判定平行度0.050.030.020.040.030.030.030.020.040.030.020.0290.000052平行度0.10.050.060.050.040.050.050.060.060.070.030.0520.000123总厚度2625.922626.1025.9026.0626.1026.0626.102625.9426.0180.00544垂直度0.150.080.120.130.090.100.120.090.080.140.100.1050.000415厚度13±0.0713.0212.9613.0412.9612.9613.0012.9612.9813.0413.0212.9940.001046拨叉槽宽度9.1±0.19.169.109.089.089.109.149.109.129.049.109.1020.0017距离0.8±0.20.760.980.720.820.880.900.800.860.880.820.8420.0058齿轮大径8988.9088.9288.9688.9088.9688.9088.9488.9088.9088.9288.920.000569齿轮小径8180.8680.9680.8880.8680.9280.9680.9280.9680.8680.9280.910.0016210内花键小径59.7±0.259.759.7659.5859.6059.8659.8259.6059.6059.7059.7659.6980.0091611圆度0.10.080.080.090.060.080.080.090.090.080.050.0780.0001612拨叉槽直径6867.9067.8667.9667.8867.8867.9067.9267.8667.8667.9267.8940.0009613直径7878.0278.1077.8877.9078.1077.9678.1678.0677.9277.8877.9980.0096414倒角20°20.219.920202020.120.219.819.72019.990.0229015倒角1.5×40°1.521.501.481.561.501.501.561.461.461.501.5040.001116倒角1×60°0.981.041.001.000.961.021.021.041.041.001.010.0006617深度1.41.421.381.341.401.381.421.401.461.481.421.410.0014618深度0.150.250.260.200.180.240.200.220.180.200.180.220.2080.0006619宽度0.050.0480.0520.050.0480.0480.0500.0500.0520.0520.0500.050检 验 报 告（续页）DABG-ZB-91注：粗线框内由东安动力填写机型：DABS10-4 件号：BS10-4-1701042 名称：低速外齿圈序号检验项目规 格12345678910判定20宽度1.21.351.281.281.301.321.301.321.321.301.301.321.3040.0002221圆弧R0.80.800.820.800.840.780.800.800.800.820.840.810.0003422槽宽度方向粗超度Ra0.8（两侧面）0.650.730.780.680.580.660.750.700.740.770.7040.003523深度0.20.20.220.180.220.20.220.180.180.180.220.20.0003224距离32.963.063.023.043.002.922.903.023.083.043.0040.0031825距离33.043.002.922.983.063.063.083.003.022.943.010.002526宽度0.8（两处）0.800.760.760.860.860.880.740.800.760.760.7980.0023627滑块槽宽度5.25.265.225.165.165.205.205.205.245.185.165.1980.0010828滑块槽过渡圆弧R0.51（两处）0.760.680.660.880.900.580.600.740.860.880.7540.0132829滑块槽过渡圆弧R0.51（两处）0.820.780.920.940.760.700.640.620.780.800.7760.009930滑块槽粗糙度Ra3.23.03.12.32.52.03.02.82.01.82.62.510.198931滑块槽斜度120°±2°120.1119.2121.5118.8118.5119.8121.00121.6120.8120.00120.131.066132偏心距0.2 max0.120.060.080.140.10.120.120.080.100.060.0980.0006833锁止角交线宽0.2 max0.100.120.120.100.160.080.080.120.120.100.110.000534倒锥角3°±1°2.52.83.22.93.02.83.23.13.52.92.990.068935倒锥长度5±0.55.24.84.85.15.04.95.05.35.45.05.050.036536过度值00.50.320.20.220.240.320.340.260.20.220.300.2620.002637倒锥底部角度60°60.259.659.460.460.0860.159.8659.6660.3660.2859.9940.1079238锁止角面粗糙度Ra6.34.25.66.14.84.26.05.25.86.05.45.330.4641检 验 报 告（续页）DABG-ZB-91注：粗线框内由东安动力填写机型：DABS10-4 件号：BS10-4-1701042 名称：低速外齿圈序号检验项目规 格12345678910判定39锁止角圆弧R2.5max2.32.22.12.22.32.02.42.12.02.12.170.016140锁止角深度0.50.520.50.460.480.50.460.460.520.560.520.4980.00141宽度0.3max0.280.240.280.260.260.160.280.180.200.220.2360.0017442X向锁止角角度61°±0.5°61.1561.0860.6860.8660.9061.3561.4060.7860.8661.3861.0440.0636443Y向锁止角角度56°±0.5°56.255.7555.8756.456.355.9255.8656.2856.1856.1056.0860.0442244过渡圆弧R0.710.800.780.900.960.880.820.740.720.920.960.8480.0069845过渡圆弧R0.30.50.480.380.360.420.40.440.380.360.460.400.4080.0015446角度110°109.6109.2110.2110.6109.8109.6110.4110110.6110.4110.040.206447角度17.517.517.016.9616.9417.317.0217.416.9816.9017.417.140.04848内花键基圆直径56.38256.39256.39756.41556.42256.42356.39556.42156.42556.41156.40856.41090.0001449内花键大径63.6563.67963.69163.68363.67563.66463.68363.65963.67463.68263.68363.67730.0000850内花键棒间距56.456.38556.4256.40556.4256.4056.34556.3856.4056.44556.4456.4020.0007951齿轮公法线长度28.2228.20528.18528.2128.21528.2028.20528.18528.1828.2128.20528.20.0001452渗碳深度0.30.853硬度HRA80845420CrMnTi组成成分C:0.170.23Cr:11.3Mn:0.81.1Ti:0.040.1