GM19271650714112000135404Formblatt200011EN.doc

WWP Supplier QualityProcess Control Plan Audit WorksheetSupplier Name:Date:Supplier DUNS No.:Auditor (SQE):Plant Location CountryAttendant Type: Buyer Com. Mgr ExecPart name:Commodity:Creativity Team:Part number:Model Year:Program:Drawing Date:Eng. Change LevelEWO #:PPAP Level:Supplier Validation Complete: Yes NoPowertrain Part? Yes NoSafety Related Part ? Yes NoType Of Audit: Complete Quality Systemor Focus or Zone Specific:Audit status: Initial Follow up Run at Rate (GP9 Attachment B)TECHNICAL INFORMATION AVAILIBILITYYesNoN/AComments1. Are actual drawings available at production facility the latest change level?*2. Does the supplier have the final GM approved drawing?3. Is the print completed? (Tolerances, GD&T, Correct datums, etc.)4. Are all Technical regulations/CTS/SSTS available?5. If supplier is design responsible has DFMEA been used to develop the PFMEA?*QUALITY SYSTEM DOCUMENTATION6. Is a Process Flow Diagram available and is it acceptable (including receivng, rework, labeling, scrap, gaging/inspection and shipping)?*7. Is there a PFMEA available and is it acceptable (RPNs, numbers match Process flow and include KPC/PQC/KCCs); any evidence that it is a living document)?*8. Is there a Process Control plan (PCP) available, and is it acceptable (numbers match PFMEA & Process flow, incl KPC/PQC/KCCs, GP-12 if applicable and latest EWO included)?*9. Are all “Current Controls” listed on the PFMEA detailed on the Control Plan?*10. Are process controls in place in the PCP to address the high PFMEA Risk Priority Numbers?*11. Are KPC/PQC/KCCs called out on the PCP with gauging, sample size, frequency?*12. Are sample size and check frequency for each operation reasonable?*QUALITY SYSTEM PLAN IMPLEMENTATION13. Are controls in place to ensure only acceptable incoming material released for production?*14. Is the workplace properly configured and matches Process Flow Diagram?15. Are all tools and gage available and properly identified, calibrated and certified?*16. Are proper operator instructions available for each operation? *- Sufficient to run the job properly, including handling non-conforming parts?*- Are boundary samples available to operators and in use?*17. Do all gages have operator instructions attached and clearly visible?*18. Do the operators understand the instructions?*19. Is there a plan for preventive maintenance on tools and equipment and is it followed?*20. Do process control instructions correspond to the control plan?*21. Are described tests and inspections actually performed as stated?*22. Are operators aware of KPCs/KCCs?23. Where the PCP calls for SPC is the data properly recorded? Does the data make sense and are reasonable control limits shown?*24. Are out of control points noted with the corrective action taken?*25. Does the manufacturing process demonstrate the required capability (Cpk)?26. Does packaging and material handling protect parts from damage?*27. Are instructions for handling Work In Process (WIP) well documented and followed?*QUALITY SYSTEM IMPLEMENTATION BY MANAGEMENT28. Does tracking mechanism exist for downtime, scrap, premium freight and PRRs?*29. Are out of control conditions managed? Are Action Plans (AP) followed?- Is responsibility for implementation assigned and do people understand their responsibility?*30. Are problems quickly communicated to people who can help?* - Does the support system respond to the operator?*31. If more than one shift, does information get passed across shifts?*32. Cost of Errors (Money): Are all quality items (customer concerns, PR/Rs, warranty etc.) tracked back through the PFMEA and control plan to determine where the system failed?33. Have PFMEA, Process Control Plan instructions been updated?* Mandatory to achieve "approved" assessmentResult: Approved Need Documentation Not ApprovedFollow-up Audit Date:Auditors Comments:PCPA.doc2GM1927-16November 2000WWP Supplier QualityCorrective Action PlanSupplier Name:Date:Supplier DUNS No.:Auditor (SQE):Plant Location CountryAttendant Type: Buyer Com.Mgr ExecPart name:Commodity:Creativity Team:Part number:Model Year:Program:QuestionConcernCorrective ActionResp.Due DateShaded lines to be used as dividers between different sections if neededCopy received by:Supplier Representative