卓越的机器人控制器介绍.ppt
ABB Group May 27,2023|Slide 1,The#1 Robot Controller 卓越的机器人控制器IRC5 Overview 简介,ABB Group May 27,2023|Slide 2,From the first microcomputer robot controller从世界上第一台微电脑机器人控制器,ABB Group May 27,2023|Slide 3,to the 5th generation Robot Controller:IRC5到第5代机器人控制器：IRC5,Built on established ABB controller strengthsMotion control 运动控制Modular cabinet 模块化Software 软件Teach pendant 示教器Miscellaneous 特色功能15 new patents15项专利,Life time profitability,ABB Group May 27,2023|Slide 4,Motion Control 运动控制,ABB Group May 27,2023|Slide 5,World best Motion Control 世界最佳的运动控制技术,TrueMove ensures that the motion path followed by the robot is the same as the programmed path regardless of the robot speed 在任何速度下，始终按照编程路径运动QuickMove minimizes cycle time by maximizing acceleration at every moment.以最佳的加速方式确保最短的运动节拍,speed,t,Traditional,QuickMoveTM,Cycle time gain,ABB Group May 27,2023|Slide 6,Benchmark,Sealing 涂胶,TrueMoveTM,ABB,Competitor,ABB Group May 27,2023|Slide 7,Benchmark,Path Accuracy 运动路径精度,Several path variants and velocities tested by a customer不同状况下的客户测试结果,Test result,TrueMoveTM,ABB Group May 27,2023|Slide 8,Benchmarks,Cycle Time 运动节拍,Spot welding cycle,IRB 6600(including 34 s process time)电焊节拍（包括34秒焊接工艺过程）,Material handling cycle 物料搬运节拍,IRB 1600,ABB Group May 27,2023|Slide 9,Benchmark-Collision Detection 碰撞防护,Substantial reduction of collision forces 大幅降低碰撞力Robot retracts automaticallyand releases tension from the tool机器人碰撞后自动退回Damage to gripper and peripherals minimized 最小程度的设备损伤Faster recovery after collision 碰撞后快速恢复No need for mechanical clutch 无需额外的机械设备,At a recent customer test only ABB could come up with reliable collision detection!在客户测试中，只有ABB拥有可靠的碰撞防护,ABB Group May 27,2023|Slide 10,Load Identification 负载识别,Very accurate 高精度Optimal robot performance 优化机器人运行过程No need for manual calculation 无需人工计算“The only useful load identification”(German customer)唯一可用的自动负载识别（德国客户）,Back,ABB Group May 27,2023|Slide 11,Modular cabinet 模块化,Cabinet,ABB Group May 27,2023|Slide 12,Module Family Concept 模块化,Front access of connections and parts正面电气接口Flush sides for reduced floor space平齐侧面，节约空间All modules stackable on top of each other 所有模块位置任意组合,202 cm,Remote panel 远程面板,137 cm,162 cm,97cm,Dual cabinet双柜式,Process module onDual cabinet 双柜式+过程柜,Single cabinet单柜式,Process module onSingle cabinet单柜式+过程柜,ABB Group May 27,2023|Slide 13,Distributability 可扩展,Place modules where they fit best 将模块放置在最合适的地方save floor space 节约空间optimize cost 降低成本,Up to 75 m(std 10 or 30),Up to 75m(std 2,4,30),Up to 50m(std 7,15,22,30),Up to 75 m(std 15,22,30),ABB Group May 27,2023|Slide 14,Versatile I/O and Communication System 通用通讯方式,ABB Group May 27,2023|Slide 15,Panel Mounted Controller 面板式控制器,Controller modules without enclosure,to be mounted in any suitable enclosure by customer没有外壳的控制模块，可放置在客户的任何控制柜内Available for IRB 140,340,260,1600,2400 以上型号机器人适用Compact and fully integrated solution,e.g.for machine builders 高度集成化的解决方案，如可集成在机床内,ABB Group May 27,2023|Slide 16,Software Products 软件,ABB Group May 27,2023|Slide 17,Operating System 操作系统 RobotWare,Based on VxWorks.Net FrameWork 基于VxWorks 和.Net FrameWork Robust非常稳定,High performance used by NASA in the equipments on Mars性能卓越 VxWorks同时应用在太空总署的火星探测设备的操作系统中 No viruses没有病毒,From competitor manual:竞争对手：容易受到病毒攻击，下图来自竞争对手的手册中关于受到病毒攻击时的处理方法,ABB Group May 27,2023|Slide 18,Powerful and Flexible,The RAPID Language 编程语言,Modern,high-level language 高级编程语言Designed for end users 面向最终用户Structured 结构化语言Shop floor language 类似车间操作模式的语言结构Customized instructions support支持自定义命令Customer developed application support支持客户二次开发Error handling有错误处理功能Interrupt handling有中断功能Many powerful built-in functions许多内置功能,X,X,X,X,X,X,Y,Y,Y,Y,Y,Y,Z,Z,Z,Z,Z,Z,ABB Group May 27,2023|Slide 19,RobotStudio-Online 基于PC的操作软件,Install and configure the robot controller to your needs 根据您的需要安装和配置机器人的控制器Setup and download RobotWare systems 配置和安装RobotWareEasy and controlled change of system parameters 十分简便的更改系统参数Monitor I/O signals 监控I/O信号Basic RAPID editing 基本编程语言编辑Managing production data管理生产数据Record events记录事件Backup and restore controller data备份和恢复数据Remote Access可远程接入,ABB Group May 27,2023|Slide 20,VirtualRobotTM Technology 虚拟机器人技术-RobotStudio,VirtualRobot is an exact copy of the real controller VirtualRobot是现实机器人控制器的精确拷贝Robot programs and configuration parameters can easily be transferred between robots and PC 机器人程序和配置参数可以在机器人和电脑直接方便地传输,ABB Group May 27,2023|Slide 21,RobotStudio-完全离线仿真,RobotStudio,Welcome toRobotStudio Build Your StationCreate PathsCreate a ProgramWhats new in RobotStudio,New Graphics Engine,MultiMove and Multiple Controllers,Easier To Use,Task oriented,ABB Group May 27,2023|Slide 22,FlexPendant 示教器,ABB Group May 27,2023|Slide 23,ABB Operator Concept,The FlexPendant and RobotStudioOnline work together示教器和RobotStudioOnline 协同工作Same accessibility of data on FlexPendant as on RobotStudioOnline可同样操作控制器内数据Select the optimal tool for each task不同的应用对象RobotStudioOnline benefit examples:Remote access 远程介入Overview(large screen)Text entry(keyboard)文本编辑FlexPendant benefit examples:Portability 便携式Safety features 安全性Jogging 摇杆操作Position teaching 位置示教,ABB Group May 27,2023|Slide 24,机器人示教器比较_ABB,彩色、触摸屏设计（中、英文互换）,仿Windows操作界面 会使用电脑的您，同样能轻易掌握操作,以人为本的设计，告别繁复的按钮操作,三维操纵杆使用简易、方便、快捷,ABB 机器人示教器,ABB Group May 27,2023|Slide 25,FlexPendant 示教器,3D joystick(patented)3D摇杆Large colour touch screen 彩色大触摸屏14 languages,including full Asian character support支持14国语言User Authorization System,allowing different access levels for different user groups可配置不同的访问权限Right and left-handed support支持左右手设置Harsh environment protected恶劣环境防护Only 8 hard keys(4 customizable)只有8个按钮（包括4个自定义按钮）Competitors at least 30-40竞争对手至少有30-40个按钮,ABB Group May 27,2023|Slide 26,Customizable User Interface自定义用户界面,Ability to build custom applications with full use of graphics and controller information 可以开发客户自定义的应用界面Offline development support支持离线开发,Not anymore a programming unit only,but also an operator panel!不在局限于编程功能，可以作为操作面板使用,ABB Group May 27,2023|Slide 27,Extensive Process Support,Software&Hardware-专用应用软件包,ABB开发各种专用的应用操作界面,ABB Group May 27,2023|Slide 28,Miscellaneous 特色功能,ABB Group May 27,2023|Slide 29,Electronic Position Switches 电子位置开关,Replacing mechanical switches替代机械开关Fully integrated in cabinet完全集成在控制柜内Maintenance free免维护Increased flexibility柔性Easier to set up安装配置简便Easier to replace a robot in production更换机器人简便Enabling more compact mechanical units节省更多空间给其它机械单元,ABB Group May 27,2023|Slide 30,SafeMove Next Generation Robot Safety 下一代机器人安全系统,Enabling new lean cell concepts 新颖的精益概念More compact cells 更精简的单元Enabling Human Robot cooperation 使人机协作成为现实,ABB Group May 27,2023|Slide 31,Safety Certified 安全认证!?,Who cares?You should!您应该关注！UL 1740 and ISO 10218 are Robot Safety Standards机器人安全标准UL 1740 and ISO 10218 ABB robots are subject to independent inspections by certified bodies ABB机器人拥有独立认证机构的认证Most competitors do not have UL certificate 大多数竞争对手没有UL认证Most competitors do only self assessment for ISO 10218大多数竞争对手只有ISO 10218的自我鉴定,ABB Group May 27,2023|Slide 32,PickMaster 3&5 拾料和堆垛大师,Ease of use software for Picking,Packing and Palletizing applications 便捷的应用软件，应用于拾料、装箱和堆垛Flexible solutions 柔性解决方案Saves programming time 节省编程时间Powerful built in applications tool 强大的植入工具Integrated machine vision 集成机器视觉,ABB Group May 27,2023|Slide 33,Force Control 力控制,Force sensor interface 力传感器接口Superior dynamic responsiveness出众的动态响应Process support 支持工艺过程Assembly 装配Grinding 打磨Machining 机械加工,Force/Torque sensor力/力矩传感器,Assembly of a torque converter,ABB Group May 27,2023|Slide 34,Summary-IRC5 Strong Points小结-IRC5的亮点,World class path accuracy and cycle time 顶级的路径精度和节拍Flexible and powerful robot language-RAPID 柔性和强大的机器人语言FlexPendant the perfect tool for teaching and operation 示教器-完美的操作工具SafeMove the tool for lean cell design and collaborative applications 精益单元和协同工作工具Wide range of user friendly process applications 广泛的应用Powerful PC tools for effective on-/off-line support and network communication 强大的在/离线PC工具和通讯工具,Life time profitability,ABB Group May 27,2023|Slide 35,
