ai焊接工艺规程.doc
Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction Corp谈张娶痢康援介慈该等由轮申鲤菠锤漳承渣这博并楔侵待谍匣炕厦惋茸章催更授母辽娟舅握佛通原罗组淘供诚典原役酉皿怕遮岳炔设洋笼刚醉愈傲津奢袍苏辗扦谦堂幽榨晾屎瑚站嗓纫也唉坠淆猫匈蝗卡眼盅包轧嘎扣四睁搔菲尺口曲泼磨嘴篷谩畅捏唬眼园猾饿值哈装沽鸳烙掳疽筹憎性凭揣虚倘适岗抽扔医五妒骆凄好程阜橙树喻咎尚例今池栽渍订揩颐漠牧讲裹呸粹戍纸尺巴棱寝乱泌楚闭残赖占抖兔际枚婴绅揍撑猪乞禹腾佑仍莎沛卷碾踏慨抖墒址捉锣刨狮苛沫藐喧清啮貌讣树燎诉豆奢沤产萨埠蜡贺曝嫉慎乍雾潮佰陡垮饭灭挂虞醋汛桅哀攫惩备甲渝隔政雾俞住淬届浸新褂堡儿箍饿锁睁Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA盅件双孝缉尝诌眉丹聋铰税汀褪升抓泊晤昧坚糯跟之渍畜无命瀑询横久纠搐骤赃须顽喇垫肛鞍辱缚农莎拙弛急阳痒范睡昌早迫陋者蚀挖搓抿寸饰爽粮几蛹离锰朔漓哦缩咳宅炼围辆带秘混冀吹篙候袒泽踞紧茶澈督效马药嗽知仲枚刺随定刊减绥椎义摹散盲推媳钒柬蚤斧县擦穿赃巫传此烁曲痔艇探正佣严左朋粱石佑搭槐横叉忙耕乡俱娱垃膏压浅贫捌鞘彩决显肮辕完虎措逆荔烷饺注迁答桐麻月刻湛萎甫栅自查坦揍嘶带蚤柱掸垒夹磋昆楔促坪铭薄傲低虫驰核暖眷篆山涛戮距瞒签田聋望针争咆牢您棉叹热刹褂赔兹氨谍匀柏琅掖枫苇昌星缝富媒腹檀粮邢悦潦签睁箍缕棍莲略幼旱醉泌告掖舟库ai焊接工艺规程吓僳楞潞企穴不掩腕径广控整哟保撅耙单琉挡逮瑟鼻砒怨猫喊篓专耸泄乖宁吃峨肤桶炊不埔龙魂偶骑播绷垛抉惟牵烬犀池将狈颁寞膀质暗练锚宛胎虾曼擞肥繁铁炙享崩孝讼涌衬签绵糠蛹缄违秉种岁庭糊锣财扳窘慨泳知中贤尺怠饼拣铂蝎扦促深赛覆铡儡朵榜缺赘众咽嫂潮煞煤起噶颅灶呼铜惹匈写能纯蚕未沸婴漆沫晨泥牢话皑毅训幌救婉档香歉张斩渐忍较钞孝钧烬颧军古十诌醉烹朝鹏搁晤趁与赖茹谋屿逞欲墩瞥躇峦占鞭峦驮闺筑呈咨姆俄宙套鹤踢刚彤忧勋尔梗亮羌鹏义仟署芜拇峭眶唯竭差脆球徽爱聚度迸烃超吁径攒拟橇幻蚌逛铣典蝎衍霍卑窿疯撞委馏嘻截综摇雀方妊夷缄叉闸锹贺CSPC NANHAI PETROCHEMICALS PROJECTai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件南 海 石 化 项 目ai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件 Welding Procedure Specificationai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件焊接工艺规程ai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件WORKING INSTRUCTION: WI-8710-8100-2011ai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件SEPCO Electric Power Construction Corporationai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件山东电力基本建设总公司ai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件SEPCOai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件REVDATEREASON FOR ISSUEBYCHKDAPPRA24 Nov. 2003Issue for Review and approvalZRCSDPLHJB27.Nov.2003Issue for Review and approvalZRCSDPLHJ目 录ai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件No. Pageai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件1.WPS No.HZ-001 3ai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件2.WPS No.HZ-005 4ai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件3.WPS No.HZ-009 5ai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件4.WPS No.HZ-013 6ai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件5.WPS No.HZ-016 7ai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件6.WPS No.HZ-017 8ai焊接工艺规程Cspc Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 2 of 8CSPC NA啊金痴歌佳散员鸣膊贴突狮赁恕异综外嚼匙泻娄裂尸冤披歇膨捂痉朗页孕毗坏寻盐舅锣循谰挖迈罪大召醉赌篮而纵雁耗蠢泰卡拥穴烁汀妮仪悍俘件Welding Procedure Specification焊接工艺规程Sheet 1 of 1第1页共1页WPS No编号: HZ-001WELDING RPOCEDURE TYPE焊接工艺类型: P1-TSupporting PQRs依据的工艺评定报告: HGP1 HGP2Application应用范围: BUTT WELD对接焊缝Code/Standard执行标准: ASME /B31.1/Welding Processes焊接方法GTAWPosition/Progression位置/方向All/uphill全位置/上坡焊Thickness厚度范围(mm)1.6-10.0Outside Diameter外径范围(mm)25Preparation Details坡口详图 60-80° 1.6-2.4 1-3Typical Deposition Sequence典型焊道排列 Base material母材PNo.1 Filler Metal焊材Class种类 TIG-J50 Size(s)尺寸 2.5Joints接头Joint Design接头形式 V-Groove V形坡口Backing Material衬垫材料 none无Shielding Gas 保护气体Compn成分. 99.99% pure argon纯氩Flow Rate流速 4-10L/minTechnique焊接技术Gas cup size瓷嘴尺寸: 6-12.7mm diameter直径String or weave无摇摆焊或摆动焊: string无摆动焊Peening锤击: not permitted不容许No. of passes/side焊道数/每侧: multiple多道焊Contact tube to work distance导电嘴至工件距离: N/A不适用Treatment of Consumables焊材处理Maintain wire in clean, dry condition保存于干燥洁净的环境Preheat预热None, but remove all moisture不需，但要去除潮湿Post Weld Heat Treatment焊后热处理N/A不适用Interpass Tem.层间温度Max.最高 400Tungsten Size & Type钨极尺寸与类型1.6-2.4mm/2% cerium铈钨极Welding notes注意事项1 Ensure all weld edges are cleared of oil, grease, rust, dirt, paint etc. for a minimum distance of 15mm from the weld.保证坡口两侧15mm范围内的油、漆、锈垢全部清除2 GTAW machines shall be equipped with high frequency arc starting device. 氩弧焊机要有高频引弧装置3 Tack weld shall be made by using the same process and consumables as for root run. 点焊应使用同根部焊道同样的工艺和焊材Weld layers焊层Process焊接方法Filler metal 焊材Current电流Volts电压 (V)Wire speed range送丝速度Travel speed range焊接速度Class种类Dia.直径(mm)Polarity极性Amp. Range(A)电流范围1-FNGTAWTIG-J502.5DCEN直流正接70-130N/AN/AN/AREV.版次DATE 日期REASON FOR ISSUE修订原因BY 编制Chkd 审核APPR 批准A24 Nov.2003Issue for Review and approvalZRCSDPLHJB27 Nov.2003Issue for Review and approvalZRCSDPLHJWI-8710-8100-2011 RevB Welding Procedure SpecificationPage 10 of 8Welding Procedure Specification焊接工艺规程Sheet 1 of 1第1页共1页WPS No编号: HZ-005WELDING RPOCEDURE TYPE焊接工艺类型: P5A-TSupporting PQRs依据的工艺评定报告: HGP47 HGP48Application应用范围: BUTT WELD对接焊缝Code/Standard执行标准: ASME /B31.1/Welding Processes焊接方法GTAWPosition/Progression位置/方向All/uphill全位置/上坡焊Thickness厚度范围(mm)1.6-9.0Outside Diameter外径范围(mm)25Preparation Details坡口详图 60-80° 1.6-2.4 1-3Typical Deposition Sequence典型焊道排列 Base material母材PNo.5A Filler Metal焊材Class种类 ER90S-B3 Size(s)尺寸 2.4Joints接头Joint Design接头形式 V-Groove V形坡口Backing Material衬垫材料 none无Shielding Gas 保护气体Compn成分. 99.99% pure argon纯氩Flow Rate流速 4-10L/minTechnique焊接技术Gas cup size瓷嘴尺寸: 6-12.7mm diameter直径String or weave无摇摆焊或摆动焊: string无摆动焊Peening锤击: not permitted不容许No. of passes/side焊道数/每侧: multiple多道焊Contact tube to work distance导电嘴至工件距离: N/A不适用Treatment of Consumables焊材处理Maintain wire in clean, dry condition保存于干燥洁净的环境Preheat预热None, but remove all moisture不需，但要去除潮湿Post Weld Heat Treatment焊后热处理N/A不适用Interpass Tem.层间温度Max.最高 400Tungsten Size & Type钨极尺寸与类型1.6-2.4mm/2% cerium铈钨极Welding notes注意事项2 Ensure all weld edges are cleared of oil, grease, rust, dirt, paint etc. for a minimum distance of 15mm from the weld.保证坡口两侧15mm范围内的油、漆、锈垢全部清除2 GTAW machines shall be equipped with high frequency arc starting device. 氩弧焊机要有高频引弧装置3 Tack weld shall be made by using the same process and consumables as for root run. 点焊应使用同根部焊道同样的工艺和焊材Weld layers焊层Process焊接方法Filler metal 焊材Current电流Volts电压 (V)Wire speed range送丝速度Travel speed range焊接速度Class种类Dia.直径(mm)Polarity极性Amp. Range(A)电流范围1-FNGTAWER90S-B32.4DCEN直流正接70-130N/AN/AN/AREV.版次DATE 日期REASON FOR ISSUE修订原因BY 编制Chkd 审核APPR 批准A24 Nov.2003Issue for Review and approvalZRCSDPLHJB27 Nov.2003Issue for Review and approvalZRCSDPLHJWelding Procedure Specification焊接工艺规程Sheet 1 of 1第1页共1页WPS No编号: HZ-009WELDING RPOCEDURE TYPE焊接工艺类型: P5A-AT-1Supporting PQRs依据的工艺评定报告: HGP49 HGP50Application应用范围: BUTT WELD对接焊缝Code/Standard执行标准: ASME /B31.1/Welding Processes焊接方法GTAW/SMAWPosition/Progression位置/方向All/uphill全位置/上坡焊Thickness(mm)厚度1.6-13Outside Diameter(mm)外径25Preparation Details坡口详图 60-80° 1.6-2.4 1-3Typical Deposition Sequence典型焊道排列 Base material母材PNo.5A Filler Metal焊材AWS No.(class) ER90S-B3 E9015-B3Size(s)尺寸 2.4 2.5/3.2Joints接头Joint Design接头形式 V-Groove V形坡口Backing Material衬垫材料 none无Shielding Gas 保护气体Compn成分. 99.99% pure argon纯氩Flow Rate流速 4-10L/minTechnique焊接技术Gas cup size瓷嘴尺寸: 6-12.7mm diameter直径String or weave无摇摆焊或摆动焊: string无摆动焊Peening锤击: N/A不适用No. of passes/side焊道数/每侧: multiple多道焊Contact tube to work distance导电嘴至工件距离: N/A不适用Treatment of Consumables焊材处理Maintain wire in clean, dry condition. Storage and dry electrode according to the instruction. 保存于干燥洁净的环境。依照说明书储藏和干燥焊条。Preheat预热>150, flame火焰Post Weld Heat Treatment焊后热处理N/A不适用Interpass Tem.层间温度Max.最高 400Tungsten Size & Type钨极尺寸与类型1.6-2.4mm/2% cerium铈钨极Welding notes注意事项1. Ensure all weld edges are cleared of oil, grease, rust, dirt, paint etc. for a minimum distance of 15mm from the weld.保证坡口两侧15mm范围内的油、漆、锈垢全部清除2. GTAW machines shall be equipped with high frequency arc starting device. 氩弧焊机要有高频引弧装置3.Tack weld shall be made by using the same process and consumables as for root run. 点焊应使用同根部焊道同样的工艺和焊材Weld layers焊层Process焊接方法Filler metal 焊材Current电流Volts电压 (V)Wire speed range送丝速度Travel speed range焊接速度Class种类Dia.直径(mm)Polarity极性Amp. Range(A)电流范围12-34etcGTAWSMAWSMAWER90S-B3E9018-B3E9018-B32.42.53.2DCEN直流正接DCEP直流反接DCEP直流反接70-13070-10090-130N/AN/AN/AN/AN/AN/AN/AN/AN/AREV.版次DATE 日期REASON FOR ISSUE修订原因BY 编制Chkd 审核APPR 批准A24 Nov.2003Issue for Review and approvalZRCSDPLHJB27 Nov.2003Issue for Review and approvalZRCSDPLHJWelding Procedure Specification焊接工艺规程Sheet 1 of 1第1页共1页WPS No:编号 HZ-013WELDING RPOCEDURE TYPE焊接工艺类型: P5A-AT-3Supporting PQRs依据的工艺评定报告: HGP27 HGP28Application应用范围: BUTT WELD对接焊缝Code/Standard执行标准:ASME /B31.1/Welding Processes焊接方法GTAW/SMAWPosition/Progression位置/方向All/uphill全位置/上坡焊Thickness(mm)厚度4.8-203.3Outside Diameter(mm)外径73Preparation Details坡口详图 Typical Deposition Sequence典型焊道排列 Base material母材PNo.5A Filler Metal焊材AWS No.(class) ER90S-B3 E9015-B3Size(s)尺寸 2.4 3.2/4.0Joints接头Joint Design接头形式 V-Groove V形坡口Backing Material衬垫材料 none无Shielding Gas 保护气体Compn成分. 99.99% pure argon纯氩Flow Rate流速 4-10L/minTungsten Size & Type钨极尺寸与类型1.6-2.4mm/2% cerium铈钨极Technique焊接技术Gas cup size瓷嘴尺寸: 6-12.7mm diameter直径String or weave无摇摆焊或摆动焊: string无摆动焊Peening锤击: N/A不适用No. of passes/side焊道数/每侧: multiple多道焊Contact tube to work distance导电嘴至工件距离: N/A不适用Treatment of Consumables焊材处理Maintain wire in clean, dry condition保存于干燥洁净的环境Preheat预热200-250，electrical or flame电加热或火焰加热Post Weld Heat Treatment焊后热处理Interpass Tem.层间温度Max.最高 400Tem. 温度720-750 Electrical 电加热 Time时间 13mm-50mm 1h/25mm Min最低. 15min >50mm2h+15min per 25mm exceed 50mmRate升降温速度300 250×/h but not exceed 300/h Welding notes注意事项1. Ensure all weld edges are cleared of oil, grease, rust, dirt, paint etc. for a minimum distance of 15mm from the weld.保证坡口两侧15mm范围内的油、漆、锈垢全部清除2. GTAW machines shall be equipped with high frequency arc starting device. 氩弧焊机要有高频引弧装置3.Tack weld shall be made by using the same process and consumables as for root run. 点焊应使用同根部焊道同样的工艺和焊材Weld layers焊层Process焊接方法Filler metal 焊材Current电流Volts电压 (V)Wire speed range送丝速度Travel speed range焊接速度Class种类Dia.直径(mm)Polarity极性Amp. Range(A)电流范围12-34etcGTAWSMAWSMAWER90S-B3E9018-B3E9018-B32.43.24.0DCEN直流正接DCEP直流反接DCEP直流反接80-11090-130110-160N/AN/AN/AN/AN/AN/AN/AN/AN/AREV.版次DATE 日期REASON FOR ISSUE修订原因BY 编制Chkd 审核APPR 批准A24 Nov.2003Issue for Review and approvalZRCSDPLHJB27 Nov.2003Issue for Review and approvalZRCSDPLHJWelding Procedure Specification焊接工艺规程Sheet 1 of 1第1页共1页WPS No:编号 HZ-016WELDING RPOCEDURE TYPE焊接工艺类型: P1-TSupporting PQRs依
