涡流制冷.doc
Vortex Cooler Enclosure CoolersCondizionatori per Quadri ElettriciUsing filtered compressed air, keep electricalenclosures cool, clean and protectedVortex Coolers are an affordable, low maintenance, andeasy to install alternative for thermal management oflectrical cabinets and control panels.Using filtered compressed air and vortex tube technology,Vortex Coolers provide cooling capacities to 5000 BTUHand maintain NEMA 4, 4X and 12 ratings.ApplicationsToday's small and compact, multi-function electronic controls,variable speed drives, servos and programmable logiccontrollers are extremely sensitive to heat and contamination.Excessive heat causes components to "cook", digital displaysto misread, controls to drift, and breakers to trip below theirrated loads. The result is often lost productivity from machineor line shutdowns.Fans often provide inadequate cooling and commonly pull in dirty humid air creating another sourceof failure. Air conditioners require ongoing maintenance and are relatively expensive, large anddifficult to install. With no moving parts to wear out, Vortex Coolers use an internal vortex tube toconvert factory compressed air into a low pressure, cold air stream that is distributed throughout thecabinet. The chilled air stream creates a slight positive pressure inside the enclosure to prevent dirtor dust from entering - even in the most challenging environments. From small computer cabinetsand touch screen control panels to large electrical panel boxes, Vortex Coolers offer efficient andreliable enclosure protection from heat and dirt related shutdowns.UsesThermostatically-controlled to save energyContinuous cooling models availableCools without Freon or other refrigerantsAll models are UL-listedCooling capacities from 400 to 5000 BTUHEasy installation - compact size fits in tightspacesQuiet and reliable with no moving parts to wearoutMaintains NEMA 4, 4X and 12 ratingsVery low maintenanceAll models include a 5-micron, Auto-Drain airline filterNEMA 12 Vortex Enclosure Cooler SystemsProvide NEMA 12 protection (dust tight, drip tight) for indoor electronic and electrical cabinets.Thermostat Control or Continuous Operation Systems available.760: Vortex Cooler System (Continuous Operation) (161 Watts)Power: 550 BTU/h (161 Watts, 139kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 8 scfm (227 l/min)NPT: 1/8 " (3.2 mm.)750: Vortex Cooler System (Thermostat Control) (161 Watts)Power: 550 BTU/h (161 Watts, 139kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 8 scfm (227 l/min)NPT: 1/8 " (3.2 mm.)730: Vortex Cooler System (Continuous Operation) (293 Watts)Power: 1000 BTU/h (293 Watts, 252kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 15 scfm (420 l/min)NPT: 1/4 " (6.4 mm.)740: Vortex Cooler System (Thermostat Control) (293 Watts)Power: 1000 BTU/h (293 Watts, 252kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 15 scfm (420 l/min)NPT: 1/4 " (6.4 mm.)780: Vortex Cooler System (Continuous Operation) (500 Watts)Power: 1700 BTU/h (500 Watts, 430kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 25 scfm (710 l/min)NPT: 1/4 " (6.4 mm.)790: Vortex Cooler System (Thermostat Control) (500 Watts)Power: 1700 BTU/h (500 Watts, 430kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 25 scfm (710 l/min)NPT: 1/4 " (6.4 mm.)785: Vortex Cooler System (Continuous Operation) (730 Watts)Power: 2500 BTU/h (730 Watts, 630kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 35 scfm (990 l/min)NPT: 1/4 " (6.4 mm.)795: Vortex Cooler System (Thermostat Control) (730 Watts)Power: 2500 BTU/h (730 Watts, 630kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 35 scfm (990 l/min)NPT: 1/4 " (6.4 mm.)7870: Dual Vortex Cooler System (Continuous Operation) (1470 Watts)Power: 5000 BTU/h (1470 Watts, 1260kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 70 scfm (1980 l/min)NPT: 1/4 " (6.4 mm.)7970: Dual Vortex Cooler System (Thermostat Control) (1470 Watts)Power: 5000 BTU/h (1470 Watts, 1260kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 70 scfm (1980 l/min)NPT: 1/4 " (6.4 mm.)NEMA 4 Vortex Cooler Enclosure CoolerProvide NEMA 4 protection (Weatherproof, washdown) for outdoor or indoor electronic and electricalcabinets. Thermostat Control or Continuous Operation Systems available.737: Vortex Cooler System (Continuous Operation) (293 Watts)Power: 1000 BTU/h (293 Watts, 252kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 15 scfm (420 l/min)NPT: 1/4 " (6.4 mm.)747: Vortex Cooler System (Thermostat Control) (293 Watts)Power: 1000 BTU/h (293 Watts, 252kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 15 scfm (420 l/min)NPT: 1/4 " (6.4 mm.)787: Vortex Cooler System (Continuous Operation) (500 Watts)Power: 1700 BTU/h (500 Watts, 430kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 25 scfm (710 l/min)NPT: 1/4 " (6.4 mm.)797: Vortex Cooler System (Thermostat Control) (500 Watts)Power: 1700 BTU/h (500 Watts, 430kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 25 scfm (710 l/min)NPT: 1/4 " (6.4 mm.)787-35H: Vortex Cooler System (Continuous Operation) (730 Watts)Power: 2500 BTU/h (730 Watts, 630kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 35 scfm (990 l/min)NPT: 1/4 " (6.4 mm.)797-35H: Vortex Cooler System (Thermostat Control) (730 Watts)Power: 2500 BTU/h (730 Watts, 630kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 35 scfm (990 l/min)NPT: 1/4 " (6.4 mm.)7875: Dual Vortex Cooler System (Continuous operation) (1470 Watts)Power: 5000 BTU/h (1470 Watts, 1260kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 70 scfm (1980 l/min)NPT: 1/4 " (6.4 mm.)7975: Dual Vortex Cooler System (Thermostat Control) (1470 Watts)Power: 5000 BTU/h (1470 Watts, 1260kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 70 scfm (1980 l/min)NPT: 1/4 " (6.4 mm.)NEMA 4X Stainless Steel Vortex Cooler Enclosure CoolerProvide NEMA 4X protection (weatherproof, washdown, corrosion resistant) for outdoor or indoorelectronic and electrical cabinets. Thermostat Control or Continuous Operation Systems available.737SS: Vortex Cooler System (Continuous Operation) (293 Watts)Power: 1000 BTU/h (293 Watts, 252kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 15 scfm (420 l/min)NPT: 1/4 " (6.4 mm.)747SS: Vortex Cooler System (Thermostat Control) (293 Watts)Power: 1000 BTU/h (293 Watts, 252kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 15 scfm (420 l/min)NPT: 1/4 " (6.4 mm.)787SS: Vortex Cooler System (Continuous Operation) (500 Watts)Power: 1700 BTU/h (500 Watts, 430kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 25 scfm (710 l/min)NPT: 1/4 " (6.4 mm.)797SS: Vortex Cooler System (Thermostat Control) (500 Watts)Power: 1700 BTU/h (500 Watts, 430kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 25 scfm (710 l/min)NPT: 1/4 " (6.4 mm.)787SS-35H: Vortex Cooler System (Continuous Operation) (730 Watts)Power: 2500 BTU/h (730 Watts, 630kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 35 scfm (990 l/min)NPT: 1/4 " (6.4 mm.)797SS-35H: Vortex Cooler System (Thermostat Control) (730 Watts)Power: 2500 BTU/h (730 Watts, 630kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 35 scfm (990 l/min)NPT: 1/4 " (6.4 mm.)7875SS: Dual Vortex Cooler System (Continuous Operation) (1470 Watts)Power: 5000 BTU/h (1470 Watts, 1260kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 70 scfm (1980 l/min)NPT: 1/4 " (6.4 mm.)7975SS: Dual Vortex Cooler System (Thermostat Control) (1470 Watts)Power: 5000 BTU/h (1470 Watts, 1260kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 70 scfm (1980 l/min)NPT: 1/4 " (6.4 mm.)NEMA 4 Vortex Cooler Enclosure Cooler with Mechanical ThermostatProvide NEMA 4 protection (Weatherproof, washdown) for outdoor or indoor electronic and electricalcabinets. Mechanical Thermostat Control.770: Vortex Cooler System (Mechanical Therm) (500 Watts)Power: 1700 BTU/h (500 Watts, 430kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 25 scfm (710 l/min)NPT: 1/4 " (6.4 mm.)Temperature range: 80-90 °F (26.7-32°C)770-35H: Vortex Cooler System (Mechanical Therm) (730 Watts)Power: 2500 BTU/h (730 Watts, 630kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 35 scfm (990 l/min)NPT: 1/4 " (6.4 mm.)Temperature range: 80-90 °F (26.7-32°C)Vortex AC Enclosure Cooling SystemsJust as quiet as an air conditioner (about 62 dBA), the Vortex AC noise level is 73% less than otherconventional, vortex type cabinet coolers. When the thermostatically-controlled Vortex AC isoperating, the decibel level is about the same as normal human conversation!This next generation, Vortex Cooler features an integral mechanical thermostat to conserve energyand maintain enclosure temperatures within a range of 80° to 90°F. Requiring only a compressed airsupply to operate, the UL listed Vortex AC quickly installs in a 1.5" knockout hole to keep electricalcontrol panels cool, clean and protected.7715: Vortex AC (293 Watts)Power: 1000 BTU/h (293 Watts, 252kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 15 scfm (420 l/min)NPT: 3/8 " (9.5 mm.)Temperature range: 80-90 °F (26.7-32°C)7725: Vortex AC (500 Watts)Power: 1700 BTU/h (500 Watts, 430kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 25 scfm (710 l/min)NPT: 3/8 " (9.5 mm.)Temperature range: 80-90 °F (26.7-32°C)Power: 2500 BTU/h (730 Watts, 630kCal/h)Test pressure: 100 psig (6.9 bars)Airflow: 35 scfm (990 l/min)NPT: 3/8 " (9.5 mm.)7735: Vortex AC (730 Watts)Temperature range: 80-90 °F (26.7-32°C)美国埃泰克不锈钢涡流管-AiRTX Vortex Tube 优秀设计、优异材料、精密加工、严格检测 涡流管(Vortex Tube)又称涡漩管、冷风管、冷气管、局部冷却器、点制冷器等。美国埃泰克不锈钢涡流管采用高品质食品级不锈钢材料制造，是目前世界上质量最可靠、性价比最高的产品。其产品在美国、欧洲、日本等国家大量使用。 简介 涡流管运行十分可靠，而且易于控制。当压缩空气进入涡流管的冷气发生器的时候，我们可以从冷气端得到冷气，从热气端得到热气。热气端装有一个小型的可调节阀门，有手动调节旋钮，这样就可以手动调节冷气的温度和气量。涡流发生器是一个可互换的固定部件它用于控制压缩空气的容积，并可以按不同的流量和温度范围进行选择。 美国AiRTX涡流管与其它品牌涡流管的区别：AiRTX涡流管把追求低温和追求高冷效比这两个标定涡流管制冷性能的参数进行完美的结合，既避免了因追求冷气出口的低温效应而忽视冷效比，又避免了因片面追求冷效比而忽略低温效应。 可靠的，可预先设定，易于控制的冷却工具 涡流管可将压缩空气转化为两股气流，冷气流和热气流。它没有运动部件，简单、廉价。AIRTX涡流管特点如下: * 可产生温度从-40 °F (-40 °C)到+250 °F (+110°C)的气流。 * 制冷功率可达2500Btu/H (630 Kcal/H，在100psi压力下功率是2800BTU/H，821Kcal/H)。 * 气流量可达35 SCFM (990 SLPM)。 * 两种尺寸供选择。 * 无运动部件、便携、轻巧、廉价。 * 无需用电、氟利昂或化学冷媒，仅用经过滤的工业用压缩空气。 * 无火花闪现的危险，没有无线/射频干扰。 * 即时开/关，易于控制，制冷不产生任何废弃物。 * 无需清理残留物，无需清洗零部件。 * 运行可靠、免维护，不锈钢结构持久耐用。 * 输入压缩空气量为10, 15, 25, 和 35 SCFM (280, 420, 700, 990 SLPM)；能产生高达2500 Btu/H (630 Kcal/H)制冷量。 * 仅用手动旋钮和温度计来调节冷气出口温度。如果压缩空气的入口压力和温度保持不变，涡流管的出口温度将保持在±1 °F (±0.6°C)的范围内持续不变。 最优秀设计、最优秀材料、最精密的加工组装和极严格的性能测试 埃泰克以抗腐蚀、食品洁净等级的不锈钢作为涡流管产品的主要结构材料。产品设计者在设计产品的时候充分考虑到每一个环节的最优化方案，产品在方便、可靠性、耐久性等方面性能杰出。 埃泰克涡流管有着与其外观一样优异的性能，它没有廉价的铝质和黄铜材料的部件，产品做工精细，组装和性能测试方面也非常严格。 埃泰克产品具有十分杰出的耐久性，其涡流管在生产过程中经过严格的质量控制，确保产品在使用过程中能够可靠的、免维护运行。 涡流管能给您这样满意的答案，无论何时何地，只用压缩空气不用其它任何动力源，就能产生持续稳定的冷气。它免维护，没有杂乱的零件，没有爆炸的危险，不用电，无活动部件产生的洁净的冷却气体可供工业或者实验室局部制冷使用。 “制冷系数”：影响涡流管性能的重要参数 “制冷系数（冷效比）”是指输入涡流管的压缩空气与输出冷气的百分比，压缩空气总量为分母，比压缩空气总量少些的冷气量为分子。制冷系数越小，冷气的温度就越低。 制冷系数也取决于涡流管中涡流发生器的型号，例如：“高制冷系数型”或“低制冷系数型”涡流发生器。绝大多数工业应用中使用高制冷系数(制冷系数超过 50%)的涡流发生器。高制冷系数的涡流管很容易将常温下的压缩空气温度变成输出温度比压缩空气温度低50-90°F (28-50°C)的冷气。 高制冷系数型可以提供更多的冷气流，但不能输出极限最低温度。高制冷系数工作模式下输出的冷气气流和在这个系数下的冷气温度可产生最大制冷量，或者最大的Btu/H (Kcal/H)。 低制冷系数(制冷系数低于50%)就意味着涡流发生器只能产生少量而且温度更低(低温可达 -40°F/-40°C)的冷气。简单的说，产生的冷气越少，冷气的温度就越低。我们应该记住，最大的Btu/H (Kcal/H)功率（也叫最大冷却量或制冷量）是在高制冷系数的涡流管中产生的。 两种规格，十种不同性能涡流管可供选择 只需更换涡流发生器，美国埃泰克公司的每一根涡流管都能有十个工作参数范围可选择。无论是高或低制冷系数的冷气发生器，都有输入压缩空气容量为8, 10, 15, 25 和 35 SCFM (220, 280, 420, 700, 990 SLPM)的参数范围可以选择。客户可以单独订购某一型号的涡流发生器也可以订购包括所有参数型号的涡流发生器套件。 可选附件：热气端消音器，冷气端消音器，压缩空气过滤器，压缩空气过滤调节器，测温探头和电磁阀等。 应用 * 冷却制造过程：塑料或金属加工、木材加工、焊接、粘接、热密封、缝纫针、模具加工等。 * 在实验室里用于冷却和干燥气体采样，冷却环境舱。 * 电子元器件、仪表、开关和温度调节装置等的冷却及温度控制。 * 密闭的电子控制系统的温度调节：CNC柜、工业PCs系统、PLCs系统、马达控制中心。 * 不用任何闪火或者热爆方式就能产生+250°F (+110 C)的热气，可十分方便地用于热软化塑料、融化胶水、密封包装袋等。 * 可用于制作人体空调服。 涡流管应用范例 交通运输业点焊接点焊接工艺中，使用涡流管对焊接点进行冷却，可以避免二次清洁和平整焊接点的操作，大大增进焊接质量和产品焊接外观。 可塑整形消除纵裂涡流管应用于轮胎高速切割工艺中把冷气持续的注入切削刀具的切削口，就能保持刀具持续锋利，避免因切削造成热量累积损坏刀具，同时也保证了切口的光洁度。 金属加工避免出碎渣不用冷却液而改用 0°F (-18°C)从涡流管出来的冷气来冷却，可以避免黄铜加工中出现碎渣现象，没有黄铜渣的累积，切削过程变得更加清洁，也避免了加工完工件以后的二次清理环节。 金属加工单点切削螺纹工艺冷却单点切削加工中的热量累积会缩短切削刀具的寿命和生产出粗糙的螺纹产品，从涡流管出来的洁净、干燥、零度以下的冷气会提高切削速度，同时也避免了加工工具的微裂和过早的毁坏、老化。 技术参数 型号 入口压力 (Psi) (Bar) 压缩空气消耗 (cfm) (lpm) 制冷量 (BTU/H) (Kcal/H) (Watts) 20008 100 7 8 220 600 100 176 20010 (21010) 100 7 10 280 800 150 264 20015 (21015) 100 7 15 420 1100 230 323 20025 (21025) 100 7 25 700 1800 380 528 20035 (21035) 100 7 35 990 2800 630 821 附注：AiRTX涡流管的额定工作压力是80psi(5.5Bar),在不同的压力等级下，涡流管的制冷功率不同，AiRTX涡流管的最大耐压值是250PSIG。
