FPUATCASEfirst draft [IBM—供应链全套方案].doc

1.Short orders reviewFunctions / Sub-Functions ID :Module - Functions Name :APS-FPTest Name (TBA by BD)Test ID (TBA by BD)Test Condition / Test Scenario:short orders reviewDependencies / Prerequisites ICP后存在short order注意：1、 订单short的主要原因是制造件无bom或无routing、采购件无供应商。目前FP查询到欠料的订单和欠料的物料，但不能直接查询到原因。在订单的demand order plan可以查询订单的物料需求明细，在short qty栏目可以查询到订单所有欠料的物料。在item表中查欠料item的vendors、routings的值大于0，可以确认是否有供应商和工艺路线。在bom_components_data中可以查询item是否有bom（建议在ERP环境查询是否有清单，FP查询时需要打开整个bom表，查询困难）。Responsibility(required to execute this test case)Step # Navigation ActionExpected ResultsActual ResultsPass /FailTest Defect number1查看short order的基本情况Functions/ Problem Analysis/ Problem List点击Functions/ Problem Analysis/ Problem List，在打开的Problem summary表中shortorder一栏即说明了short order的概况。Total Count中数值是所有需求订单数量，Problem Count中是short order的数量记录下short order的数量2检查short order的demand order plan：Problem List/Problem summary1、 在Problem List/Problem summary表中点击Short Orders，2、 在打开的short orders表中点击任何一个订单，在弹出的菜单中选择Demand Order Plan，进入此订单的Demand Order Plan界面3、 点击filter漏斗，在过滤条件中输入short qty>0条件，点击apply and return4、 点击表头，在弹出的菜单中点击Export to Spreadsheet，将输出的XLS格式文件保存在本地记录下该short order的订单名称和下载只有短缺物料的demand order plan表3按订单order查询short orderFunctions/Problem Analysis/Short Orders By Order1、 点击Functions/Problem Analysis/Short Orders By Order2、 点击表头demand order，在弹出的菜单中选择find，输入步骤2中查询的订单名称，点击find first记录该订单下短缺的物料（demand part）、该物料短缺数量（short），并与步骤2中下载的表单比较是否一致4按短缺物料part查询，输出短缺物料清单Functions/Problem Analysis/Short Orders By Part1、 点击Functions/Problem Analysis/Short Orders By Part2、 点击custome按钮，将UD Planner Code、make or buy、Vendors、Routings等字段加入，点击apply and return3、 点击表头，在弹出的菜单中选Export to Spreadsheet，将输出的XLS格式文件保存在本地可以从下载表中得出制造件routings0、采购件vendors0的物料清单5Test Case Author:褚小四Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date)Results Reviewed by:(inc. date)Sign off 2. Review Freeze HorizonFunction / Sub-function ID :Review Freeze HorizonModule - Function Name :FP-Review Freeze Horizon Test Name (TBA by BD)Test ID (TBA by BD)Test Condition / Test Scenario:审视冻结期计划Dependencies / Prerequisites 在ERP中选择三个WIP（JPZC0311412/JPZC0310614/JPZC0310511），全部都用到资源DSAPCB/RL028。目前冻结期设置为2天，现在的系统开工时间为1.19日。Responsibility(required to execute this test case)HW SIT FPStep # Navigation ActionExpected ResultsActual ResultsPass /FailTest Defect number1在系统文件中检查查看Data Files-> production_schedule_data1 选择Filter，确定Resource= DSAPCB/RL028这个操作只能在VB环境中完成在Mfg Order Id中可以找到三个任务令JPZC0311412/JPZC0310614/JPZC0310511，并且顺序如上排列2返回ERP检查WIP的资源使用时间1、 在ERP的View Discrete Jobs的中分别输入上面的三个任务令号，可以查到他们在这个资源对应工序的开工时间（First Unit Start Date）2、 比较三个任务令的开工时间，开工的顺序与前面在FP的数据文件中的顺序相同1、 JPZC0311412的开工时间：21-JAN-2003 06:48:002、 JPZC0310614的开时间：21-JAN-2003 17:18:003、 JPZC0310511的开工时间：24-JAN-2003 11:04:003在FP的上一界面1、 在Resource选定后，左键选择Load Graph 2、1、可以查看到三个任务令在资源中的开始时间会重新排列，尽可能早的开工。以保证物料优先分配456Test Case Author:叶怡志Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)叶怡志 on 11/18/2002Output attached: (yes/no)Test Retested by: (inc. date)Results Reviewed by:(inc. date)Sign off 3.ATO WO write backFunction / Sub-function ID :待添加的隐藏文字内容1整机任务令回写Module - Function Name :Test Name (TBA by BD)Test ID (TBA by BD)Test Condition / Test Scenario: Dependencies / Prerequisites 回写FP计划给ERP中WIP未开工工序的计划开始时间和完工时间；及未开工工序的资源；BOM是不回写的（整机不设替代物料）；这个逻辑适用于RELEASED、UNRELEASED、HOLD状态的所有任务令（整机先在ERP中创建的任务令不存在在FP中创建MFG ORDER）Responsibility(required to execute this test case)FP计划Step # Navigation ActionExpected ResultsActual ResultsPass /FailRemarks including performance problemDefect Number1FP中的MFG ORDER释放未完工：JF211720477释放HOLD ：JF211720483未释放未HOLD：JF211720479未释放HOLD ：JF211720480FP这些任务令的工序情况、资源情况记录回写前最新FP的未开工工序的开始完成时间、每道工序的主资源占用时间段（开始-完成时间）、及并行附资源的时间（在ROI集成时回写）2验证ERP与FP排产后的结果一致性进入WIP下OPERATION、ROUTING下查寻结果 1、 工序、主资源时间一致2、 付资源的时间<=主资源的时间Test Case Author:王文恒Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date)Results Reviewed by:(inc. date)Sign off 4. Review Capacity PlanFunction / Sub-function ID :APSModule - Function Name :Test Name (TBA by BD)Test ID (TBA by BD)Test Condition / Test Scenario:CAO后手工调整，将工单移到其他资源和bucket.Dependencies / Prerequisites Responsibility(required to execute this test case)FPStep # Navigation ActionExpected ResultsActual ResultsPass /FailRemarks including performance problemDefect Number1FP-àFunctionsàProblem List1.查看Capacity Shortages 有多个资源超负荷.2.将CAO Options中选项No Duedate Violation前的（）去掉.运行CAOCAO正常运行.3. 重新查看Capacity Shortages有超负荷的资源存在.4.选择该资源，查看Load Grouph上的负荷情况.5.选中超负荷的bucket，点击View tasks.6.选中需要move的demand order。点击Move and propagate选择目的bucket！工单移动到该Bucket.7. 重新选择一个含有替代资源的资源。点击VIEW TASKS再选中需要move的demand order。点击Move to alternate resource.选择目的bucket！工单移动到该Bucket.Test Case Author:李永志Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date)Results Reviewed by:(inc. date)Sign off 5.PH WO write backFunction / Sub-function ID :APSModule - Function Name :FPTest Name (TBA by BD)Test ID (TBA by BD)Test Condition / Test Scenario:ERP中手工下达的PH加工任务令经FP排产后回写到ERP系统WIP模块.FP模块自动产生的PH加工任务令不回写!Dependencies / Prerequisites 1.Item 02300073为PH项目,加工任务令JPZ30113011已经在ERP中手工定义,routing为手工定义.2.订单1330200中的PTO1 01010082含有的0230073为PH项目,FP产生的任务令MG00003.3.FP信息可以正常回写ERP.Responsibility(required to execute this test case)计划员Step # Navigation ActionExpected ResultsActual ResultsPass /FailRemarks including performance problemDefect Number1FPèFactory model->MFG ORDER1.点击Find,输入JPZ30113011查找.JPZ30113011在FP中存在.2. 点击Find,输入查找MG00003.MG00003.在FP中存在.2ERPàWIP-.>Discrete jobs1.输入jobs= JPZ30113011点击FINDJPZ30113011在ERP中存在.2.点击Operations,查看Dates.将WIP中的计划与FP中的mfg order plan比较.二者计划相同.1.输入jobs= MG00003点击FINDMG00003在WIP中不存在Test Case Author:李永志Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date)Results Reviewed by:(inc. date)Sign off 6.Check the FP plan result exporting to ERPFunction / Sub-function ID :APS.ERP.Module - Function Name :Test Name (TBA by BD)Test ID (TBA by BD)Test Condition / Test Scenario:Sales order1330214的shipset1经FP排产后的计划发货日期输出到ERP的OM模块对应Shipset1的Schedule ship date栏内,检查二者数据是否一致.Dependencies / Prerequisites Sales Order1330214 的Shipset1在ERP中的要求到货日期为2002/10/29日.运输方式为汽运.运输时间为5天.Sales Order1330214 的Shipset1在FP中对应的Demand Order Part Id为 SO-sales Order1330214-shipset1Responsibility(required to execute this test case)计划员Step # Navigation ActionExpected ResultsActual ResultsPass /FailRemarks including performance problemDefect Number1.FP-àFunctionsàFactory Model1.点击 Orders, 在demand orders界面查看 Demand Order Part Id为 SO-1330214 -shipset1对应的sales order1330214的due date时间,Completion Date.Sales Order1的due date为2002/10/29.Sales Order1的Completion date为2003/1/22.2.ERP->OM Inquiry->View Sales Order1在Find Orders界面输入:Order Number为1330214.点击FIND.2.在Order Organizer界面点击OPEN Order.3.点击Line Items. 点击Shipping 查看shipset为shipset1的订单行的Schedule ship date.Schedule arrival dateRequest date.Schedule ship date为2003/1/22.Schedule arrival date 为2003/1/27Request date.为2002/10/29.Test Case Author:李永志Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date)Results Reviewed by:(inc. date)Sign off 7.Test the reservation data from ERP to FPFunction / Sub-function ID :APSModule - Function Name :Test Name (TBA by BD)Test ID (TBA by BD)Test Condition / Test Scenario:一个订单包含以下订单行: 1.已全部预留的订单行一个. 2.已部分预留的订单行一个. 3.未预留的订单行一个.Dependencies / Prerequisites 订单已经book,定单已经预留.Responsibility(required to execute this test case)WIPStep # Navigation ActionExpected ResultsActual ResultsPass /FailRemarks including performance problemDefect Number1FP-àFunctionsàFactory Model1.点击Orders,在Demand Orders界面查看,查看order1的各订单行的物料需求情况。1.已预留,未发料的订单行一个. 该订单行需求数量为全部需求。2.已预留,已全部发料的订单行一个.该订单行需求数量为0。3.已预留.部分发料订单行一个.该订单行需求数量为全部需求减去已发数量 4.未预留的订单行一个.该订单行需求数量为全部需求Test Case Author:李永志Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date)Results Reviewed by:(inc. date)Sign off 8.The plan for one part have bom/routing/supplier Functions / Sub-Functions ID : Module - Functions Name :APS-FPTest Name (TBA by BD)Test ID (TBA by BD)Test Condition / Test Scenario:Bom/routing/supplier都有的part的物料计划Dependencies / Prerequisites 1、ERP中采购件04024575/04023246有供应商及BOM、ROUTing，有加工任务令和PO，04024575采购提前期长于工艺路线对应的加工提前期，04023246相反，二者各有100的wip；04024575的下层物料25070030/14040153有部分库存2、31130602供应商有BOM，无routing，其下层物料31160610/31040486/31020501/31180363无库存3者有连续的需求（有预测需求），且有早于最小提前期的需求未被已有供应满足。 注意：1、 FP逻辑，如果一个器件有供应商的，FP会首先检查是否有对应的供应商，如果有则产生建议PR，没有再检查Bom和Routing。如果订单延迟或short且制造完工日期比采购的快，则调整为工单。2、 有BOM，无routing项目集成时会虚拟一个routingH80#DUMMY_ITEM，虚拟routing提前期为零Responsibility(required to execute this test case)Step # Navigation ActionExpected ResultsActual ResultsPass /FailTest Defect number1查看供应商leadtimeFunctions /Validate Data/Factory Data Files1、在Functions /Validate Data 下点击Factory Data Files，点击打开supplier_part_data，在展开的窗口查找04024575/04023246/31130602/25070030/14040153，记录下其leaditime记录其leaditime04024575的leadtime为17和20天；04023246的leadtime为1天；31130602的leadtime为10天；25070030：13/10天；14040153：17/14Pass2查看routing数据Functions /Validate Data/Factory Data Files1、在Functions /Validate Data 下点击Factory Data Files，点击打开routing_data，在展开的窗口Routing字段查找H80#04024575/04023246/31130602，记录下其leaditime记录下其Unit Runtime、Preop TimeH80#04024575的5工序Unit Runtime为1.0E-4hr，合计Preop Time为56小时；H80#04023246的4工序Unit Runtime为1.0E-4hr，合计Preop Time为62.5小时；无H80#31130602的routingPass3查看04024575的part bufferFunctions->Factory Model1、在Functions/Factory Model 下点击items，展开的窗口查找04024575，点击后在弹出的菜单中选择：part buffer，在part buffer窗口中选择supply窗口2、记录下供需匹配情况在物料25070030、14040153充分时，对延迟订单产生工单，其余需求产生PR与期望一致Pass4查看04023246的part bufferFunctions->Factory Model1、在Functions/Factory Model 下点击items，展开的窗口查找04023246，点击后在弹出的菜单中选择：part buffer，在part buffer窗口中选择supply窗口2、记录下供需匹配情况只产生PR与期望一致Pass5查看31130602的part bufferFunctions->Factory Model1、在Functions/Factory Model 下点击items，展开的窗口查找31130602，点击后在弹出的菜单中选择：part buffer，在part buffer窗口中选择supply窗口2、记录下供需匹配情况只产生PR与期望一致PassTest Case Author:褚小四Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date)Results Reviewed by:(inc. date)Sign off 9.no standard WO and material requirementFunctions / Sub-Functions ID : Module - Functions Name :APS-FPTest Name (TBA by BD)Test ID (TBA by BD)Test Condition / Test Scenario:非标任务令供应及物料需求Dependencies / Prerequisites 1、Released非标任务令WIP0006CXS (03032262*100pcs，MRP net数量为80、开工时间24-DEC-2002 17:12:00完工时间03-JAN-2003 17:59:00，物料需求是40060036/03032262各100pcs，已各分配2pcs，任务令本身设置了工艺路线，03032262有标准的清单和工艺路线)，2、Unreleased非标任务令CXS0011WIP (03030597*100pcs，MRP net数量为60、开工时间16-DEC-2002 00:00:00完工时间07-JAN-2003 00:00:00，物料需求是03030597*100pcs，未分料，任务令本身无工艺路线，03030597有标准的清单和工艺路线)。检查1、是否产生新的物料需求（包括标准清单中的需求）2、是否作为供应，可供应的数量是否80pcs2、 完工日期、时间是否一致3、 检查是否占用资源注意：对非标任务令，集成时将其ERP开工时间集成在FP的MFG hold date，Responsibility(required to execute this test case)Step # Navigation ActionExpected ResultsActual ResultsPass /FailTest Defect number1Functions /Manufacturing Orders表从Mfg Order栏目查找WIP0006CXS，点击它，在弹出菜单中选Demand Order Plan 检查PST、PCT是否与ERP开/完时间一致与ERP开工时间一致一致Pass检查展开的下层物料，是否其Required By Demand大于零等于零一致Pass检查Planned qty/Wip qty是否等于ERP mrp net数量等于一致Pass2Functions /Manufacturing Orders表退至Mfg Order栏目查找WIP0006CXS，点击它，在弹出菜单中选Mfg Order Plan，检查速所有资源上的Stretched Runtime是否等于零等于零一致Pass3Functions /Manufacturing Orders表查找WIP0011CXS，重复以上步骤同上一致PassTest Case Author:褚小四Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date)Results Reviewed by:(inc. date)Sign off 10.Different material issue scenarioFunctions / Sub-Functions ID :Module - Functions Name :APS-FPTest Name (TBA by BD)Test ID (TBA by BD)Test Condition / Test Scenario:Different material issue scenarioODS获取ERP数据后，库存可用数据、PO到货时间发生变化Dependencies / Prerequisites 1、 原材料21130825原库存314pcs，全部隔离 2、 半成品03032262库存417pcs，今天收到临时技术更改需要返工，预计返工的完工日期是10天以后3、 原材料03012353，PO JP2L618SG2共2004pcs 采购通知到货时间延迟一周注意：发生上述情况时，在审视ICP计划结果时可以通过净改变net change来修改供应数据，由于净改变所需时间较长，影响较小时不推荐Responsibility(required to execute this test case)Step # Navigation ActionExpected ResultsActual ResultsPass /FailTest Defect number1修改21130825库存数据Functions->Factory Model1、在Functions/Factory Model 下点击items，展开的窗口查找原材料21130825，点击后在弹出的菜单中选择：part buffer，点击supply 2、选择supply为unspecified，supply qty等于314的供应，在此供应行前打勾，点击edit receipt按钮，进入修改界面，修改数量为0，Replan Using This Part和Replan Short and Late Orders两选项前打勾，点击submit修改方法还有如下几种：a、 在此供应行前打勾，点击delete receipt按钮，提示是否删除的选择yesb、 点击需要修改数量的供应supply qty，在表单下列的edit栏目中修改数量314为0，点击update,提示supply modified，点击ok确认（按a/b方式，Replan Using This Part和Replan Short and Late Orders两选项都是。另外，用add receipt可以增加一条供应）供应数量修改为零，涉及的order重新分配完成净改变的时间为510分钟，且严重影响FP的处理速度，但结果与预期一致Pass2修改03032262Functions->Factory Model1、在Functions/Factory Model 下点击items，展开的窗口查找原材料03032262菜单中选择：part buffer，点击supply 2、选择supply为unspecified，supply qty等于416的供应，在表单下列的栏目中时间arrival time改为10天之后，点击update,提示supply modified，点击ok确认供应时间修改为10天之后，涉及的order需求重新分配完成净改变的时间为510分钟，且严重影响FP的处理速度，但结果与预期一致Pa