废橡胶轮胎提取炭黑和轮胎油的可行性分析报告01635.doc

废橡胶炼制燃油的 许昌市花都久金机械设备有限公司地址：许昌市螺开公路中断 联系电话：0374-7699686 传真；0374-7699826 废橡胶轮胎提取炭黑和轮胎油的可行性分析报告一项目开发的时代背景和意义社会的现代化，一方面橡胶工业蓬勃发展橡胶制品被普遍用于各种行业，另一方面由于橡胶不易腐化废旧制品与日俱增已成为环境卫生的一大公害，被人们称之为黑色污染。与国外发达国家相比，处理这方面的污染，我门国家还缺乏一定经验资金和市场也是大问题。目前，我国轮台年产量居世界第三位。以超过1.3亿条，每年产生的废旧轮胎超过6500万条，并以每年两位数的速度增长。其中70%的废旧轮胎资源没有被回收再利用。废斜胶胎的回收利用率也不到一半。我国橡胶资源十分匮乏，橡胶原材料主要靠进口。因此加强对废旧轮胎循环利用的管理已经刻不容缓。橡胶废弃物最简单的处理方法就是制造橡胶粉和炼油。生产再生橡胶粉因其生产成本高。销售渠道窄。生产出的橡胶跑道等产品使用周期长等不利原因、制约着这个项目的进一步发展。连邮费因销路好，流动资金周转快。利润高而备受世人关注。比如现在的废轮胎国内回收平均价格是1500元/吨、废旧轮胎的出油率是45%再加上燃料、人工水电等生产成本。每生产一吨轮胎油的成本是2800元/吨左右、而轮胎油现在的市场价格是4500元/吨。中国大陆目前采用的废轮胎油化设备主机主要采用立式固定处理器、工艺流程如下：废轮胎首先从裂解处理器的顶部人工加入,接着封闭进料口。然后处理器底开始用炼剩的轮胎残渣、煤或木材做燃料缓慢加热。裂解处理器通常有5个立方米的容积，加料1吨，一般需要12个小时练完一炉。结束后，停12个小时。等处理器温度充分下降后。打开处理器地下部的出渣口出渣。开始从处理器进料口进料，进入下一个循环。国内立式废轮胎炼油处理器设备。在生产过程中的三废处理无法达到环保要求，而且产量低，不具备连续生产的的能力。想有经济效益需要多个炼油处理器联合生产。我们和杭州化医工程设计院专家团队合作，在各家研究的基础上，扬长避短，立足实际，从实际国情出发，进过多年的科技攻关，设计推出了“花都久金独具特色的系列废轮胎提取炭黑和轮胎油的设备。”二、最新系列设备几大特色（以JJ-2型为例） 1、对废橡胶轮胎做综合处理，可以同时生产出炭黑和轮胎油两种产品。 2、每套设备由七部分组成： a.主机卧式旋转裂解处理器。 b.进料系统 c.自动出渣系统 d.中央电控系统 e.冷凝系统 f燃气加热系统（废气处理系统） g.烟道除尘系统。 3、国内首创： a.整套装置的生产过程是在密闭状态下运行的，环保效果好。 b.配套减压装置，通过对油品的深加工，可以大提高油品的附加值。 c.在其关键装置裂解处理器的设计上，彻底克服了国内目前立式平底裂解处理器底局部受热不均匀，易断裂，产量低，使用受命短等不利因素。主机采用卧式360度旋转结构，0.4转/分。 d.烟道除尘系统。配有双向水冲击式旋风除尘室，可确保烟道出口的排放达以国家级排放标准。 4、公司承诺： 本公司所售各种系列设备具有完善的售后服务，保修期一年，终身维护，彻底解决了客户的后顾之忧。三、产品及原料市场 随着世界经济的突飞猛进，橡胶市场对炭黑的需求也越来越多，在众多的橡胶制品中，最廉价的N330炭黑的市场价格最少在2600元/吨，而我们的旋转式反应处理器生产的炭黑，处可以作为燃料外，还可以作为生产N330炭黑的原料，市场需求量大，前景广阔。 而随着市场紧缺的势头与日俱增，进入九十年代以来。能源已成为制约各国经济发展的主要因素，已探明的全球陆地上的石油十五年后将开采完，寻找各种能源已成为世界各国关注的问题。我国地域广阔，人口众多。随着市场经济的迅速发展，车辆机械的普及，石油市场需求在不断的增长，我国已由石油出口国变为石油进口国。2010年上半年，据中国石化集团公布的消息，我国除国内生产的原油，还需在国外进口八千万桶原油，才能满足国内市场的需求。进入2010年后，国际原油价格以在上涨，每桶原油以已突破100美元/桶（欧佩克2011年2月份报价）。那么炼油的原料是否能够保证来源呢？目前。我国轮台年产量居世界第三位。以超过103亿条，每年产生的废旧轮胎超过6500万条，并以每年两位数的速度增长。所以，每县建一个一年处理6.5万条废轮胎提取炭黑和轮胎油的厂，原料是用不着发愁的。四、主要技术特点 1、本成果关键设备裂解处理器采用卧式旋转结构，催化热裂解工艺和产品化学萃取技术。 2、配备的环保设备比较完善。比如废弃燃烧器和烟道除尘室。 3、本设备设计合理，制造工艺先进，安全设施完备。 4、用途广泛，一机多用。五、旋转式反应处理器适用的产品和行业 1、工业混合废塑料，允许多种废料同时存在（但建议PE70%.PVC10%。 2、废油。比如：废柴油机油，废机油，废油渣等等。 3、废橡胶轮胎。4、废电缆皮（建议先脱氯处理再炼油）5、废原油。6、废PNNA(聚甲基丙烯酸甲酯)再生。六、工艺流程将废旧轮胎直接装入旋转式常压裂解处理器中，催化加热，馏出油蒸汽，油气通过冷凝器，可液化部分，冷凝为轮胎油，不可液化部分通过燃气系统通入处理器底烧掉。每炉结束后。经冷却炭黑由出渣口自动出渣。上料机卧式旋转处理器燃气喷枪除尘尘尘烟道风机减压气包冷凝器储油罐氺封储气罐清洁烟气转精馏七、安全性 主体设备的安全性。在生产过程中，不可液化的废气主要组分是C1到C4的烷烃类，直接燃烧有一定的危险性。我们目前的生产工艺中，把它作为燃料烧掉之前。首先使其通过第一道安全装置水封，然后使其通过第二道安全装置燃气喷嘴。使之彻底达到安全生产。八、环保性对生产过程中三废的处理。1、 废气通过两道安全装置的氺封和燃气喷嘴充分燃烧，即消除了废气污染。又节约了大量的燃料：烟尘排放方面采用枣强ZTC型系列脱硫除尘器，烟尘排放可达到GB13271-2001相关标准2、 废液油品处理过程中，会产生一些有弱酸性的废氺（每生产一吨油会产生大约50公斤废水，量小。易处理）。通过加入弱减液中和后，排到专用的蒸发处理器（其热源采用主体处理器的烟道余热）蒸发。3、 废固体物废轮胎通过催化裂解后，剩余的残渣是炭黑。不存在废的固化物。九、经济效益分析1、设备技术参数1、设备技术参数序号项目内 容 1设备型号JJ-4500×2200型JJ-6000×2200型JJ-6000×2800型2设备价格面议面议面议3原材料废橡胶废橡胶废橡胶4结构形式卧式旋转卧式旋转卧式旋转524小时处理量4吨原材料待添加的隐藏文字内容18吨原材料18吨原材料624小时产油量1.8吨燃料油3.6吨燃料油8.1吨燃料油7、工作压力常压常压常压8主机转速0.4转/分0.4转/分0.4转/分9配备动力3.0KW3.0KW5.5KW10冷却方式水冷水冷水冷11冷却氺耗量（T/h）2.52.5612传动方式内齿轮传动内齿轮传动内齿轮传动13加热方式直接直接直接14安装方式有基础有基础有基础15噪声dB(A)85858516主机外型尺寸（长×宽）4500×22006000×22006000×280017工作形式间歇式作业间歇式作业间歇式作业18主机重量（kg）500070001000019生产周期20天20天20天另外还有如下型号：JJ-2200*6000*14 JJ-2200*6600 JJ-2400*6000 JJ-2400*6600 JJ-2600*6000 JJ-2600*6600 JJ-2800*66002、场地450，包括70的石棉瓦简易厂棚，存料及辅助面积300.3、每天生产成本原料以废旧轮胎为例，设备以JJ-2为例：JJ-2型的经济效益分析a.原料：废旧轮胎4吨*1500.00元/吨=4000.00元b.燃料：可用炭黑作为燃料=0元 可用废气作为燃料=0元c.水电：9千瓦*20小时*0.60元/千瓦=108.00元d.工人工资6人*30.00元/人=180.00元f.设备折旧150.00元g.税（备注）环保项目免税h.其它50.00i.合计4488.00元4、每天的营业额（以JJ-2型设备计）JJ-2型设备日产炭黑4吨*45%=（1.8吨-0.5吨用于加热）*400.00元/吨=520.00元轮胎油4吨*45%=1.8吨*3800.00元/吨=6840.00元5、毛利毛利=每天的营业额每天的成本=520.00元+6840.00元-4488.00元=2872.00元每月利润2870.00元/天*25天=7.718万元每年利润（按十个月计算）77.18万元十、投资回放计算设备投资共13.80万元（不含流资及建厂费用）每月利润7.718万元，设备进厂后30个工作日内即建成投产，正常生产短期可回收全部投资。十一、结论根据以上的分析计算表明：利用废旧轮胎提取炭黑和轮胎油“变废为宝，利国利民。”在技术上先进可行，投资少，原料多，收效快，前景好，是投资办厂的最佳选择。 花都久金机械设备有限公司 2011年4月Editor's note: Judson Jones is a meteorologist, journalist and photographer. He has freelanced with CNN for four years, covering severe weather from tornadoes to typhoons. Follow him on Twitter: jnjonesjr (CNN) - I will always wonder what it was like to huddle around a shortwave radio and through the crackling static from space hear the faint beeps of the world's first satellite - Sputnik. I also missed watching Neil Armstrong step foot on the moon and the first space shuttle take off for the stars. Those events were way before my time.As a kid, I was fascinated with what goes on in the sky, and when NASA pulled the plug on the shuttle program I was heartbroken. Yet the privatized space race has renewed my childhood dreams to reach for the stars.As a meteorologist, I've still seen many important weather and space events, but right now, if you were sitting next to me, you'd hear my foot tapping rapidly under my desk. I'm anxious for the next one: a space capsule hanging from a crane in the New Mexico desert.It's like the set for a George Lucas movie floating to the edge of space.You and I will have the chance to watch a man take a leap into an unimaginable free fall from the edge of space - live.The (lack of) air up there Watch man jump from 96,000 feet Tuesday, I sat at work glued to the live stream of the Red Bull Stratos Mission. I watched the balloons positioned at different altitudes in the sky to test the winds, knowing that if they would just line up in a vertical straight line "we" would be go for launch.I feel this mission was created for me because I am also a journalist and a photographer, but above all I live for taking a leap of faith - the feeling of pushing the envelope into uncharted territory.The guy who is going to do this, Felix Baumgartner, must have that same feeling, at a level I will never reach. However, it did not stop me from feeling his pain when a gust of swirling wind kicked up and twisted the partially filled balloon that would take him to the upper end of our atmosphere. As soon as the 40-acre balloon, with skin no thicker than a dry cleaning bag, scraped the ground I knew it was over.How claustrophobia almost grounded supersonic skydiverWith each twist, you could see the wrinkles of disappointment on the face of the current record holder and "capcom" (capsule communications), Col. Joe Kittinger. He hung his head low in mission control as he told Baumgartner the disappointing news: Mission aborted.The supersonic descent could happen as early as Sunday.The weather plays an important role in this mission. Starting at the ground, conditions have to be very calm - winds less than 2 mph, with no precipitation or humidity and limited cloud cover. The balloon, with capsule attached, will move through the lower level of the atmosphere (the troposphere) where our day-to-day weather lives. It will climb higher than the tip of Mount Everest (5.5 miles/8.85 kilometers), drifting even higher than the cruising altitude of commercial airliners (5.6 miles/9.17 kilometers) and into the stratosphere. As he crosses the boundary layer (called the tropopause), he can expect a lot of turbulence.The balloon will slowly drift to the edge of space at 120,000 feet (22.7 miles/36.53 kilometers). Here, "Fearless Felix" will unclip. He will roll back the door.Then, I would assume, he will slowly step out onto something resembling an Olympic diving platform.Below, the Earth becomes the concrete bottom of a swimming pool that he wants to land on, but not too hard. Still, he'll be traveling fast, so despite the distance, it will not be like diving into the deep end of a pool. It will be like he is diving into the shallow end.Skydiver preps for the big jumpWhen he jumps, he is expected to reach the speed of sound - 690 mph (1,110 kph) - in less than 40 seconds. Like hitting the top of the water, he will begin to slow as he approaches the more dense air closer to Earth. But this will not be enough to stop him completely.If he goes too fast or spins out of control, he has a stabilization parachute that can be deployed to slow him down. His team hopes it's not needed. Instead, he plans to deploy his 270-square-foot (25-square-meter) main chute at an altitude of around 5,000 feet (1,524 meters).In order to deploy this chute successfully, he will have to slow to 172 mph (277 kph). He will have a reserve parachute that will open automatically if he loses consciousness at mach speeds.Even if everything goes as planned, it won't. Baumgartner still will free fall at a speed that would cause you and me to pass out, and no parachute is guaranteed to work higher than 25,000 feet (7,620 meters).It might not be the moon, but Kittinger free fell from 102,800 feet in 1960 - at the dawn of an infamous space race that captured the hearts of many. Baumgartner will attempt to break that record, a feat that boggles the mind. This is one of those monumental moments I will always remember, because there is no way I'd miss this.