单轨吊车梁选用表(表1表7).doc

单轨吊车梁选用表（检索号： ）国 家 电 力 公 司 西 南 电 力 设 计 院二00二年十二月 成都单轨吊车梁选用表（检索号： ）总工程师：设计总工程师：主任工程师：科长：主要设计人：前 言以极限状态设计方法编制的钢结构设计规范（GBJ1788）已经颁布，我们根据火力发电厂工程中结构设计的需要，按新的钢结构设计规范编制出此院控标准设计单轨吊车梁选用表,以供我院土建结构专业人员在火力发电厂工程设计中使用。由于现行规范对单轨吊车梁的设计未作详细规定，编制过程中有关计算公式是按照钢结构设计手册（GBJ1788版，中国建筑工业出版社）进行的，其中，许多地方采用了近似方法。目前，有关单轨吊车梁设计方面的参考资料不多，再加上编者的水平有限，此选用表中的缺点和不妥之处在所难免，希望使用者批评指正。设 计 说 明一 适用范围：1 本设计是西南电力设计院院控标准设计，仅供本院土建结构专业人员使用。2 电动单轨吊车起重量和梁的跨度范围起重量：2.5kN100kN直线梁跨度：3m10m圆弧梁半径：1.0m10m3 单轨吊车分手动和电动两种，本设计仅按电动单轨吊车设计。在设计手动单轨吊车梁时，使用者可酌情参考。二 设计依据1 规范建筑结构荷载规范（GB500092001）钢结构设计规范（GBJ1788）2 参考资料钢结构设计手册（GBJ1788版，中国建筑工业出版社）建筑钢结构设计手册（冶金工业出版社）三 计算方法1 一般假定起重量和单轨吊车自重量均按活荷载考虑，分项系数1.4单轨吊车梁自重按永久荷载考虑，分项系数1.2；动力系数1.05，计算挠度时不考虑分项系数和动力系数；计算强度、稳定性和挠度时，钢材的强度设计值和截面惯性矩分别乘以磨损折减系数0.9；梁的挠度控制值1/400；多于三个支点的弧线梁假定按三个支点考虑，并在计算时将自重的均布荷载先略去不计，待弧线梁内力求得后在乘以自重系数1.05；弧线梁的最大弯矩和双力矩均产生于跨中集中荷载作用处，故只按该点内力作为控制条件计算承载力。2 符号约定单轨吊车额定起重量和自重单轨吊车梁自重、分别为梁截面绕主轴的惯性矩、抵抗矩和半截面面积矩、工字钢截面几何尺寸参数钢材抗弯强度设计值（215N/mm2）钢材抗剪强度设计值（125N/mm2）单轨吊车梁跨度竖向弯矩；剪力或支座左边的剪力；支座右边的剪力；总扭转力矩；自由扭转力矩；约束扭转力矩；双力矩；曲率半径；、剪力和弯矩系数（见“手册”表2.4-16）；弯扭弹性特征系数，（为弯扭特征，见“手册”表2.4-17）；支点之间的圆心角；截面扇形抵抗矩；截面纯扭转时的惯性矩；3 计算公式31. 直线单跨梁承载力（表1）32. 直线单跨梁承载力（表2）33. 直线三跨梁承载力（表3）33. 直线单跨在额定起重量下的挠度和截面最大正应力（表4）33. 直线双跨梁在额定起重量下的挠度和截面最大正应力（表5）33. 直线三跨梁在额定起重量下的挠度和截面最大正应力（表6）33. 弧线梁承载力（表7）22直线单跨电动单轨吊车梁承载能力标准值（kN） 表1工字钢型号L=4mL=5mL=6mL=7mL=8mL=9mL=10mF强F挠F稳F强F挠F稳F强F挠F稳F强F挠F稳F强F挠F稳F强F挠F稳F强F挠F稳I1411.779.489.799.295.817.037.623.775.246.402.493.985.471.633.164.731.012.434.130.531.82I1616.3615.1613.6112.949.399.8010.636.207.348.954.225.607.682.894.476.671.943.485.841.232.64I1821.5723.0217.9517.0814.3712.9514.059.599.7211.866.667.4410.194.705.988.883.314.687.802.273.58I20a27.6132.2422.9821.8820.2116.6118.0313.5912.4915.249.549.6013.126.847.7411.454.946.0810.093.534.70I22a35.8246.5332.1228.4129.2823.7623.4319.8118.1119.8314.0213.9917.1010.1911.0514.957.508.8413.195.516.80I25a46.9368.8142.1037.2743.4631.1830.7729.5823.8126.0921.1118.4522.5315.5414.6219.7411.6411.7517.478.789.10I28a59.5097.8553.3847.2861.9639.5739.0742.3430.2633.1630.4023.4928.6822.5618.6625.1617.1015.0422.3113.1111.71I32a81.18152.7572.8464.5696.9654.0653.4066.5041.4045.3748.0032.2039.3035.8825.6434.5327.4720.7430.6721.3616.23I36a102.99218.1492.4281.95138.7068.6467.8495.3752.6357.7069.1041.0050.0351.9132.7244.0040.0126.5339.1431.3920.84I40a127.52300.24114.44101.52191.1385.0684.09131.6665.2771.5795.6350.9162.1172.1140.6954.6855.8433.0748.6944.0926.05I45a168.44446.30157.30134.16284.41117.16111.20196.2489.6394.71142.8770.5582.25108.0656.5072.4984.0345.9464.6266.7137.46I50a218.70643.85204.25174.27410.64152.20144.52283.69116.54123.17206.9191.83107.06156.8773.6594.44122.3859.9984.2797.5449.03I56a275.72909.18257.52219.80580.25192.00182.37401.27147.11155.51293.09116.03135.26222.6593.17119.41174.1476.01106.65139.2562.25I63a351.571304.09328.37280.36832.77244.94232.73576.39187.80198.56421.51148.25172.81320.71119.18152.68251.3797.38136.47201.5679.90直线双跨电动单轨吊车梁承载能力标准值（kN） 表2工字钢型号L=4mL=5mL=6mL=7mL=8mL=9mL=10mF强F挠F稳F强F挠F稳F强F挠F稳F强F挠F稳F强F挠F稳F强F挠F稳F强F挠F稳I1414.6513.5712.2011.638.548.849.615.786.688.154.105.167.042.984.196.172.203.335.461.622.61I1620.3321.5716.9416.1613.6312.2913.369.289.3111.346.647.219.824.895.878.623.674.697.652.783.70I1826.7832.6122.3221.3020.6616.2217.6314.1412.2914.9810.179.5412.987.567.7911.415.756.2410.144.434.95I20a34.2545.5528.5527.2628.9120.7622.5719.8315.7619.2014.3212.2516.6510.7110.0214.668.208.0513.046.386.40I22a44.4165.5839.8535.3641.6929.6329.2928.6622.7424.9420.7617.7421.6415.5914.1919.0612.0111.5416.989.429.10I25a58.1496.7552.1846.3261.5938.8238.4042.4429.8332.7230.8323.3128.4323.2618.6725.0618.0215.2222.3514.2412.05I28a73.66137.3566.1258.7187.5449.2248.7060.4137.8541.5143.9929.6036.1033.2823.7531.8525.8919.3928.4420.5615.39I32a100.45214.1090.1780.09136.5867.1666.4794.3851.6856.7068.8740.4749.3352.2432.5143.5740.7826.5938.9332.5421.15I36a127.37305.44114.35101.59194.9785.2084.35134.8765.6171.9998.5551.4262.6774.9041.3555.3958.6233.8749.5346.9226.99I40a157.65420.09141.54125.78268.28105.50104.46185.7181.2889.19135.8363.7477.68103.3751.3168.6981.0542.0761.4665.0133.58I45a208.16624.02194.44166.12398.69145.17138.02276.16111.45117.88202.1788.13102.72154.0471.0190.88120.9658.1881.3697.2347.91I50a270.17899.77252.37215.66575.06188.48179.23398.52144.76153.14291.95114.54133.50222.6692.36118.17175.0575.75105.85140.9262.46I56a340.511270.02318.09271.87811.91237.63226.01562.89182.58193.17412.59144.54168.46314.91116.62149.18247.8395.73133.69199.7479.02I63a434.061821.02405.48346.631164.42303.00288.23807.56232.90246.42592.21184.46214.98452.29148.92190.45356.23122.34170.75287.41101.09直线三跨电动单轨吊车梁承载能力标准值（kN） 表3工字钢型号L=4mL=5mL=6mL=7mL=8mL=9mL=10mF强F挠F稳F强F挠F稳F强F挠F稳F强F挠F稳F强F挠F稳F强F挠F稳F强F挠F稳I1414.8413.8312.3611.778.668.949.715.826.748.224.075.197.092.914.206.202.093.325.471.482.58I1620.6022.0117.1616.3613.8512.4413.519.389.4011.456.657.269.904.845.898.673.574.687.682.633.67I1827.1433.3122.6121.5721.0416.4117.8314.3312.4215.1410.249.6213.107.547.8311.495.666.2510.194.284.92I20a34.7246.5528.9327.6129.4721.0122.8420.1415.9319.4114.4612.3516.8110.7310.0814.778.138.0713.126.246.39I22a45.0267.0540.4035.8242.5430.0029.6529.1523.0025.2121.0217.9121.8615.6914.2919.2311.9911.5917.109.309.10I25a58.9498.9652.9046.9362.9139.3238.8843.2430.1833.1031.3123.5528.7323.5118.8325.3018.1015.3122.5314.1812.07I28a74.69140.5467.0459.5089.4649.8649.3261.6138.3042.0144.7529.9236.4933.7323.9632.1726.1119.5228.6820.6015.44I32a101.86219.1491.4481.18139.6568.0567.3396.3752.3257.4070.1740.9249.9053.0832.8344.0341.2826.8039.3032.7821.25I36a129.18312.69115.97102.99199.4586.3685.47137.8066.4472.89100.5252.0263.4176.2341.7856.0059.4934.1650.0347.4327.15I40a159.90430.12143.55127.52274.51106.94105.86189.8482.3390.33138.6764.5078.62105.3451.8669.4782.3942.4562.1165.8933.81I45a211.14639.02197.22168.44408.06147.18139.89282.44112.92119.42206.5489.22104.00157.1571.8191.95123.1758.7682.2598.7648.30I50a274.06921.48255.99218.69588.69191.11181.68407.72146.70155.16298.43115.99135.19227.3493.43119.60178.4676.54107.05143.3863.01I56a345.431300.77322.67275.72831.29240.97229.13576.04185.05195.75421.94146.40170.63321.75118.02151.02252.9096.77135.26203.5279.77I63a440.351865.25411.35351.571192.39307.29292.25826.63236.08249.76605.86186.87217.80462.38150.76192.85363.83123.73172.81293.18102.10直线单跨电动单轨吊车梁选用表 表4序号吊车起重量（kN）吊车自重（kN）吊车梁跨度（m）吊车梁型号计算最大挠度（mm）容许挠度（mm）计算最大应力（N/mm2）容许应力（N/mm2）行驶要求12.50.604I12.65.0810.0093.6215I12-I26b25I12.610.1912.50129.936I1412.7115.00133.547I1613.6517.50128.258I1814.5720.00123.569I1821.4722.50154.0710I20a22.9725.00156.185.01.64I147.0810.00146.9215I16-I28b95I169.0112.50147.7106I1810.7015.00149.9117I1817.3417.50192.7128I20a19.3920.00186.7139I22a20.3222.50167.21410I25a20.0925.00164.615102.374I168.2010.00196.0215I16-I28b165I1810.8312.50205.7176I20a13.7215.00213.0187I22a15.6117.50191.7198I25a16.3420.00184.5209I28a17.0322.50180.42110I32a15.8725.00169.9续表4序号吊车起重量（kN）吊车自重（kN）吊车梁跨度（m）吊车梁型号计算最大挠度（mm）容许挠度（mm）计算最大应力（N/mm2）容许应力（N/mm2）行驶要求22203.973I20a3.137.50153.8215I28a-I54c234I22a5.2310.00161.3245I25a7.0312.50166.5256I28a8.7215.00171.8267I32a9.1217.50162.5278I32a13.7920.00201.9289I36a14.1622.50195.82910I40a14.5725.00199.430304.73I22a3.147.50162.0215I32a-45c314I25a5.1010.00177.8325I28a7.1012.50189.1336I32a8.0215.00181.3347I36a9.0917.50183.3358I40a10.0720.00185.0369I45a9.9522.50165.63710I45a13.8225.00200.438507.33I25a3.507.50203.8215I36a-63c394I32a3.8010.00169.7405I36a5.2512.50180.1416I40a6.6815.00189.4427I45a7.2617.50175.9438I50a7.6620.00169.2续表4序号吊车起重量（kN）吊车自重（kN）吊车梁跨度（m）吊车梁型号计算最大挠度（mm）容许挠度（mm）计算最大应力（N/mm2）容许应力（N/mm2）行驶要求44507.39I50a11.0122.50205.92154510I56a10.9425.00199.046100203I40a1.697.50157.6215I45a-63c474I45a2.7210.00164.4485I50a3.7112.50170.1496I56a4.5815.00176.1507I63a5.1317.50175.05110033.83I40a1.887.50175.6215I45a-63c524I45a3.0210.00183.1535I50a4.1212.50189.3546I56a5.0915.00195.9557I63a5.6917.50194.5直线双跨电动单轨吊车梁选用表 表5序号吊车起重量（kN）吊车自重（kN）吊车梁跨度（m）吊车梁型号计算最大挠度（mm）容许挠度（mm）计算最大应力（N/mm2）容许应力（N/mm2）行驶要求12.50.604I12.63.4910.007.18215I12-I26b25I12.66.9112.5096.436I12.612.1215.00125.747I1413.6417.50121.358I1613.4520.00105.269I1619.5222.50128.0710I1818.7025.00118.585.01.64I12.67.1810.00150.5215I16-I28b95I149.7512.50156.3106I1610.8615.00147.0117I1617.4217.50186.4128I1817.6720.00170.2139I20a18.5422.50162.11410I22a18.3525.00141.515102.374I165.7910.00154.9215I16-I28b165I1611.3812.50211.4176I1813.1915.00209.4187I20a15.2317.50207.8198I22a16.1020.00178.1209I25a15.8922.50164.32110I25a22.0125.00202.8续表5序号吊车起重量（kN）吊车自重（kN）吊车梁跨度（m）吊车梁型号计算最大挠度（mm）容许挠度（mm）计算最大应力（N/mm2）容许应力（N/mm2）行驶要求22203.973I183.107.50157.3215I28a-I54c234I20a5.3010.00178.5245I22a7.2612.50171.3256I25a8.5915.00169.1267I25a13.7217.50214.2278I28a14.6020.00208.4289I32a13.5922.50184.52910I36a13.3025.00179.730304.73I20a3.217.50178.2215I32a-45c314I22a5.3210.00185.5325I25a7.1012.50189.6336I28a8.7115.00193.4347I32a8.9817.50179.8358I36a9.5020.00174.7369I40a9.9622.50170.43710I40a13.7525.00210.338507.33I22a3.687.50214.7215I36a-63c394I28a4.2010.00185.0405I32a5.2912.50181.4416I36a6.4515.00184.9427I40a7.5017.50189.3438I45a7.6220.00169.2续表5序号吊车起重量（kN）吊车自重（kN）吊车梁跨度（m）吊车梁型号计算最大挠度（mm）容许挠度（mm）计算最大应力（N/mm2）容许应力（N/mm2）行驶要求44507.39I45a10.9022.50204.62154510I50a10.5025.00189.346100205I45a3.797.50176.3215I45a-63c476I50a4.5710.00176.3487I56a5.1712.50176.0498I63a5.4215.00170.1509I63a7.7417.50205.75110033.85I45a4.227.50196.6215I45a-63c526I50a5.0810.00196.6537I56a5.7512.50196.2548I63a6.0215.00189.7直线三跨电动单轨吊车梁选用表 表6序号吊车起重量（kN）吊车自重（kN）吊车梁跨度（m）吊车梁型号计算最大挠度（mm）容许挠度（mm）计算最大应力（N/mm2）容许应力（N/mm2）行驶要求12.50.604I12.63.4710.0069.6215I12-I26b25I12.66.9112.5095.036I12.612.1615.00123.947I1413.8217.50119.558I1613.7920.00103.769I1620.1122.50126.1710I1819.5225.00116.885.01.64I12.67.0810.00148.3215I16-I28b95I149.6512.50154.0106I1610.8115.00144.9117I1617.3917.50183.7128I1817.7620.00167.8139I20a18.7922.50159.71410I22a18.7725.00139.415102.374I165.6910.00152.7215I16-I28b165I1611.2012.50208.3176I1813.0415.00206.3187I20a15.1117.50204.7198I22a16.0720.00175.5209I22a23.1422.50211.82110I25a22.1525.00199.8续表6序号吊车起重量（kN）吊车自重（kN）吊车梁跨度（m）吊车梁型号计算最大挠度（mm）容许挠度（mm）计算最大应力（N/mm2）容许应力（N/mm2）行驶要求22203.973I183.047.50155.0215I28a-I54c234I20a5.2010.00175.9245I22a7.1412.50168.8256I25a8.4715.00166.7267I25a13.5517.50211.1278I28a14.4820.00205.4289I32a13.5422.50181.82910I36a13.3225.00177.130304.73I20a3.147.50175.6215I32a-45c314I22a5.2210.00182.8325I25a6.9712.50186.8336I28a8.5715.00190.6347I32a8.8617.50177.1358I36a9.4120.00172.2369I40a9.9022.50167.93710I