凸轮分割器选型计算及应用实例.doc

目 录一：产品介绍与外型选购1. 弧面凸轮分割器（1） 介绍（2） 型式选定参数（3） 外形图及尺寸（4） 技术参数表2. 平行凸轮分割器（1） 介绍（2） 型式选定参数（3） 外形图及尺寸（4） 技术参数表3. 圆柱凸轮分割器（1） 介绍（2） 示意外形图4. 凸轮及模具制作二：选型范例三：新品推荐 。凸轮间歇机构广泛应用在制药机械、印刷机械、包装机械、玻璃机械、陶瓷机械、烟草机械、机床加工中心、自动送料机等需要把连续运转转化为步进动作的各种自动化机械上。该产品具有步进定位精度高、高速运转平稳、传递扭矩大、定位时自锁等显著优点，是替代槽轮机构、不完全齿轮机构、棘轮机构等传统间歇机构的最理想产品。“一：产品介绍与外型选择1、 弧面凸轮分割器“弧面凸轮分割器”是输入轴上的空间立体凸轮与输出从动轴上的从动滚子无间隙啮合形成的机构。其特点是：凸轮基面为圆弧回转体，从动滚子轴线与输出轴垂直，并与凸轮轴线处在同一平面内。凸轮廓面的曲线段驱使分割盘转位，直线段使分割盘静止并自锁。通过该机构将连续的输入回转运动转化为间歇的步进输出运动。该种类型的分割器由于精度高、速度快、扭矩大、体积小等显著特点，广泛应用于各种需要步进驱动的自动组合机，加工机械，金属加工器械，输送机步进驱动，包装机，食品机械，分装设备，医药器械，自动检测机，挤压入料装置，以及在其他工业使用的间歇分割机。弧面凸轮分割器按照输出轴的输出类型分为：轴式、法兰式、平台桌面式.型式选定需提供如下参数：1 中心距(即输入轴与输出轴间的距离)：45、50、63、70、80、83、100、110、125、140、150、160、175、180、200、250、3502 分割数：2、3、4、5、6、8、9、10、12、16、24、32、3 动程角：90°；120°；180°；240°；270°；300°等4 凸轮旋向：右旋R为标准型、左旋L（见下图）5 曲线类型：（1） MS曲线（优选变正弦曲线，标准）、（2）MT曲线、（3）MCV曲线、（4）按用户要求曲线。6 输入方式：右端S1、左端S2，双端S3（见下图）7 输出类型：轴式、法兰式、平台桌面式8 选择安装固定面及安装尺寸：V、W、P、S、T、U面（见下图，W面或R面为标准式）9 油标、注油孔、放油孔面：标准为S、R面之一或分开。规格ABCDEFNZPQRefdd1KFH45130904904540451089026343540426514KFH50140901005045451121143540435816KFH631801201306359581421444045485820KFH7019513013070606514813040485050529020KFH832221401408373.565.516614036404260628020规格d2s1s2s3I1I2KLMM1a1a2hbKFH4517162070701011085532KFH502020503576661212586415KFH63252560441101001016086615KFH7025253510010015165106840KFH8325303511011015192126850规格ABCDEFI1I2LJKPQRbKFH802401701708080801201201902202545485070KFH10029020020010095951401402302603055586070KFH1103102002201101001001701502602802560707580KFH1253352302301251001101701702753053065788080KFH1404002602601401301302002003403403075808580KFH150430280280150140140220220370370308510010585KFH175452305278175142135/26540541220130140142.5KFH1805003203501801601602702404204204090110115100KFH20058038038020019019029029049049045110120125135规格efd1d2s1s2a1a2MKFH807880223030356810KFH10078902530354081012KFH11085903035354081012KFH1251051103035425081212KFH140859040454550101216KFH15010010540455055121616KFH175253845501601016KFH18010511050556070141816KFH20014014565707085182020技术参数表分割等分动程角规格静扭力kgf/m动扭力kgf/m磨擦扭力KGF/M输出分割转速N(rpm)501001502003005002270451.220.480.390.350.320.280.240.12635.532.241.961.411.120.930.830.227011.34.33.53.12.92.52.20.58020.27.86.45.65.24.63.90.88320.6810.268.868.057.657.056.340.8610045.317.314.51311.810.48.971.4511049.819.015.413.712.511.19.51.612565.123.82220.319.117.716.11.9514080.428.623.220.618.916.72.3160127.54537.132.830.226.82.7180175.462.951.145.241.536.74.1200243.6103.694.888.475.561.36.93180451.220.580.470.420.380.340.290.12635.532.622.191.981.541.220.990.227011.35.24.23.73.43.02.60.58020.29.47.76.86.25.54.70.88321.611.8610.29.38.78.06.20.8810045.120.816.714.813.511.49.81.4411049.822.818.516.415.013.311.21.612565.228.5724.12220.618.816.71.9514080.434.327.924.722.620.018.42.3160127.854.744.839.636.230.33.5180175.475.461.354.349.844.14.1200243.6128119.5106.998.76.9270453.11.231.000.880.810.720.610.126312.744.84.273.563.122.972.510.317015.55.94.84.33.93.53.00.48025.39.37.66.76.25.54.70.78326.259.657.857.046.555.865.050.7310056.220.616.714.813.512.710.41.1811061.822.518.316.214.813.111.31.312579.72823.721.52018.416.81.4814097.633.527.224.122.119.616.81.9160173.763.651.745.841.637.224.52.95180251.993.776.167.461.854.74.0200378.5172.6145.3128.7113.9101.25.24180451.170.530.430.380.350.310.270.09633.272.322.142.011.951.761.430.247012.65.74.64.13.83.32.90.4规格静扭力kgf/m动扭力kgf/m磨擦扭力KGF/M输出分割转速N(rpm)501001502003005008021.710.18.27.36.75.95.10.78322.510.488.577.657.046.245.820.7310043.8220.415.713.81210.79.41.0911048.222.418.216.114.813.111.21.212561.3525.521.21917.81614.11.3614074.532.426.423.321.419.01.7160112.440.834.631.729.427.52.35180149.266.053.647.543.538.63.0200192.695.372.356.851.645.34.5270451.750.710.570.510.470.410.350.10637.833.42.942.662.372.121.670.217014.85.504.503.903.63.22.70.38025.79.77.97.06.45.74.90.68326.710.069.38.57.87.16.20.6310051.819.5615.612.410.89.78.20.9111056.921.517.514.212.611.59.81.012571.724.420.517.215.714.6131.1414086.531.025.122.320.418.115.51.416016360.850.445.640.93731.22.3180239.293.475.967.261.654.646.83.2200388.5133.4106.889.273.162.64.1690451.220.790.640.570.520.460.12636.734.233.883.212.792.452.010.267012.58.26.75.95.44.84.10.58020.212.910.59.308.57.56.40.88321.113.4119.99.186.90.8310045.328.322.419.417.515.71.4511049.831.125.322.420.618.21.612565.235.3434.230.0928.4231.9414080.446.938.133.730.927.42.3160127.674.960.853.949.5413.2180175.4103.183.774.168.04.1200235.6138.5111.298.75.3120452.921.681.371.211.110.980.840.126312.376.345.645.174.443.993.150.337014.68.26.65.95.44.84.10.58035.120.016.314.413.211.710.00.98336.420.7517.815.914.713.211.40.9310055.229.924.121.219.317.415.71.2711060.732.926.723.721.719.216.51.4规格静扭力kgf/m动扭力kgf/m磨擦扭力KGF/M输出分割转速N(rpm)5010015020030050012569.243.23733.831.528.725.91.6140115.760.349.043.439.835.22.3160176.794.476.964.562.455.43.25180238.5129.0104.892.885.175.34.2200299.3178.6143.2128.5103.75.4180453.51.631.321.171.080.950.820.116315.415.785.364.794.083.653.240.297017.27.86.45.65.24.603.90.48041.419.315.713.912.711.39.70.88343.220.116.614.913.612.410.90.8410078.135.728.625.122.420.117.41.2711085.939.331.928.325.923.019.71.412597.740.833.529.927.825.122.31.7140133.057.346.541.237.833.428.72.0160254.3116.995.784.376.268.358.73.2180375.5176.6143.5127.0116.5103.288.54.3200425.9246.6202.4178.4151.7132.85.1270453.91.521.241.101.010.890.760.106315.45.764.744.133.573.012.880.277018.87.35.95.24.84.23.60.48045.617.914.612.911.810.89.00.78347.418.715.513.912.91210.60.7410085.533.126.523.721.819.616.71.1811094.136.429.626.224.021.318.31.3125108.541.53329.827.524.722.11.47140143.652.742.837.934.830.826.41.8160278.8108.583.677.971.563.254.42.9180414.0164.2133.4118.1108.496.082.33.8200575.1229.3191.4162.7144.4128.3104.75.2890451.50.960.780.690.630.560.480.09635.32.061.881.561.321.100.890.27012.66.96.35.65.24.63.90.48021.511.411.410.29.48.37.60.78330.112.111.810.7108.98.10.7410043.827.822.620.518.616.51.0911048.230.624.822.020.217.91.212561.337.829.826.723.820.81.414074.544.336.031.929.225.91.7160118.567.454.648.444.338.42.35180149.290.273.264.859.53.0200268.6130.3106.892.83.6分割等分动程角规格静扭力kgf/m动扭力kgf/m磨擦扭力KGF/M输出分割次数N(rpm)501001502003005008120452.151.251.020.900.830.730.630.10637.453.843.322.872.412.131.570.147014.27.46.25.55.04.43.80.48024.711.911.09.78.97.96.80.68325.712.411.510.89.48.37.50.7610049.827.222.319.417.515.613.90.9711054.729.924.321.519.717.515.01.112565.635.830.526.724.621.518.91.3414086.645.637.132.830.126.722.91.6160126.766.754.247.943.938.933.52.2180167.387.671.263.057.851.22.8200289.7144.7128.6105.588.476.73.2180452.441.180.960.850.780.690.590.09639.124.013.472.992.432.021.870.197016.88.06.55.85.34.74.00.38030.414.711.910.59.78.67.30.68332.115.412.511.110.39.28.00.6810067.332.426.522.320.117.816.70.911074.335.729.025.723.620.917.91.112592.543.634.531.227.524.521.21.25140113.451.441.837.033.930.025.81.6160184.886.570.262.15749.842.32.3180257.3121.498.687.380.170.960.92.9200387.8260.2217.7189.6172.3155.5143.23.4270452.621.090.880.780.720.630.540.08639.613.683.172.862.642.352.190.217017.87.35.95.24.84.33.70.38032.313.410.99.68.87.86.70.68333.814.812.711.510.79.68.50.710071.829.723.520.618.816.914.90.911079.032.626.523.421.519.016.31.012595.638.931.228.424.822.818.41.19140118.946.637.933.530.727.223.41.416021990.773.865.259.852.945.52.1180320.6134.8109.596.988.978.767.63.0200460.6194.8159.5139.7115.698.976.64.21090451.250.840.680.590.500.430.330.08632.361.561.241.080.930.750.660.18705.03.02.52.22.01.81.50.38022.78.48.48.38.28.07.10.6规格静扭力kgf/m动扭力kgf/m磨擦扭力KGF/M输出分割次数N(rpm)501001502003005008326.29.29.058.98.78.27.40.6310036.119.4515.513.612.310.68.90.7311036.222.318.116.114.713.10.91255530.226.324.123.221.414.21.0214046.026.021.118.717.215.21.116093.957.846.941.538.133.727.51.75180108.763.251.445.541.72.2200166.5106.382.167.83.0120451.340.900.720.670.620.540.410.09631.321.681.361.160.970.780.650.16705.502.902.402.101.901.701.500.308025.08.808.658.58.47.86.90.68326.29.29.058.98.78.27.40.6310036.119.4515.513.612.310.68.90.7311039.721.417.415.414.212.510.80.81255530.226.324.123.221.414.21.0214073.838.731.427.825.522.619.41.216093.957.846.941.538.133.727.51.75180114.176.862.455.250.744.92.3200194.5134.2102.985.570.23.1技术参数表分割等分动程角规格静扭力kgf/m动扭力kgf/m磨擦扭力KGF/M输出分割次数N(rpm)5010015020030050010180451.460.880.720.630.520.400.310.09633.81.571.271.070.910.780.590.13705.92.72.21.91.81.61.30.28027.29.29.19.08.37.46.30.58328.49.79.599.48.98.17.10.5410039.217.9114.812.611.310.28.90.6411042.919.716.014.213.011.59.90.712559.225.621.319.417.514.813.40.914079.535.628.925.623.520.817.81.10160135.163.251.345.541.737.331.71.76180191.790.773.765.359.953.045.52.4200288.1128.8106.589.376.663.83.2270451.580.860.700.600.490.370.280.10633.31.451.180.950.880.760.620.11706.102.402.001.701.601.401.200.208028.39.49.38.27.56.75.70.58329.49.89.68.57.97.26.20.5210040.616.213.211.810.79.37.80.6411044.617.814.512.811.810.48.90.712560.324.320.717.916.514.212.30.8514082.532.126.023.121.218.716.11.0160140.156.946.24137.633.2528.61.5180198.681.866.458.854.047.841.02.2200318.2111.686.674.366.553.248.92.91290631.440.850.830.560.420.350.11702.71.61.31.11.10.90.28024.38.78.58.358.208.00.68325.49.29.08.878.288.40.6310032.315.315.214.712.810.90.7311035.516.816.815.914.612.90.81254221.819.918.116.413.70.9414048.327.922.720.118.416.31.016079.946.83833.730.927.41.47180110.965.753.347.243.338.42.0200150.285.675.468.52.6120451.420.90.740.640.580.510.09632.121.211.110.990.870.760.640.13702.81.51.21.11.00.90.80.28026.19.59.08.57.86.75.30.58327.49.849.298.98.27.15.70.53规格静扭力kgf/m动扭力kgf/m磨擦扭力KGF/M输出分割次数N(rpm)5010015020030050010034.415.915.513.412.111.59.70.6411037.817.51