ZNPGSW201FCWPQR焊接工艺试验报告.doc

FORM:WPQR-1/3中 国 船 级 社CHINA CLASSIFICATION SOCIETY焊接工艺试验报告 WELDING PROCEDURE QUALIFICATION RECORD 工作控制号 No.： 焊接工艺名称及编号Name and serial number20 Q235B钢手工二氧化碳保护平对接焊 / ZNPFCAW201FCCO2 protection flat butt welding for20 Q235B steel / ZNPFCAW201FC 制造厂名称及地址Manufactures Name and address舟山普斯耐驰船舶机械有限公司/浙江省岱山县东沙工业基地ZHOUSHAN NIPPON PUSNES SHIP MACHINERY CO.,LTD/Dongsha Industrial Yard Daishan County Zhejiang Province材料及焊接工艺Materials and welding process 焊接工艺试验时间：Date of welding procedure test 焊接方法：气体保护焊Welding Process:FCAW 气体保护焊FCAW 单道焊Single pass 多道焊Multirun pass 组合焊Multi process 单面焊 one side 双面焊 Double side 背面清根Back gouging坡口设计、加工要求和衬垫型式（草图）Test joint details, capacith requiredn and Backing type(sketch with dimensions) 焊道布置和焊接顺序(草图)Bead sequence details(sketch) 接头型式：X型坡口Joint Type: X Groove焊接位置： 平焊Welding Position: Flush weld母材等级/厚度/交货状态：Q235B/20mm/热轧Parent metal grade/thickness/delivery condition:Q235B/ 20mm/hot-rolled焊接材料（型号/规格/等级）:GFL-71/1.2mm/3YSH5Filler material (type/size / grade)： 衬垫材料： N/ABacking: N/A保护气体种类(Shielding gas type)：CO2保护气体纯度(Shielding gas purity)：N/A焊剂(Flux)： N/A管子外径尺寸：Pipe outside diameter: N/A预热及热处理Preheat and Postweld heat treatment焊前预热温度（）Preheat temperature道间温度（）Interpass temperature最低值Min.N/A最低值 Min.150最高值Max.250焊后热处理Postweld heat treatment: N/A其它说明Other information: 施焊细节 Welding details 焊道Run焊接方法Welding Process焊材直径Size of filler material(mm)电流种类和极性Type of Current/Polarity焊接电流 Current (A)电弧电压 Voltage (V)焊接速度Travel speedcm/min单道/多道Single /multi热输入*Heat inputkJ/cm气体流量Gas flowrate (1min）1FCAW1.2mmDCEP18022018262730多道Multi203023200260203030354520026020303035618022018262730720026020303035焊工姓名：Welder's name证书号：Certificate number环境温度：Temperature相对湿度：Humidity % *如有必要时 If required 注：Remarks : 下列缩写可用于表格填写：The following abbreviation may be used in this form. 焊接方法：Welding process: 手工电弧焊 SMAW， 埋弧焊:SAW， 金属极气体保护焊 GMAW，钨极气体保护焊 GTAW， 药芯焊丝气体保护焊 FCAW， 气电立焊 EGW 平焊： F； 立焊(上行) V(up)； 立焊(下行) V(down)； 横焊 H； 仰焊 O 电流种类和极性：Type of current & Polarity： 交流 AC； 直流正接 DCEN； 直流反接 DCEP； 脉冲电流 Plused 表示适用Applicable 表示不适用Inapplicable FORM:WPQR-2/3焊接工艺试验报告（续）WELDING PROCEDURE QUALIFICATION RECORD(continued) 工作控制号 试验项目及结果Test items and results No.： 1.非破坏性试验Non-destructive examination目检Visual 射线探伤Radiography超声波探伤Ultrasonic磁粉探伤Magneticparticle渗透探伤Liquid penetrate2.破坏性试验Destructive examination拉伸试验Tension tests试样Test piece抗拉强度Tensile strength (N/mm2)屈服强度Yield point(N/mm2)延伸率Elongation %断面收缩率Reduction of area %断裂位置Location of rupture试验温度Test temperature横向拉伸1(Transverse 1)横向拉伸2(Transverse 2)纵向拉伸Longitudinal弯曲试验Bend tests角接焊破断试验Fillet weld frature试样Test piece压头直径/弯曲角度Former / angle结果Result1.正弯/反弯/侧弯Face /root /side 4t / 1802.正弯/反弯/侧弯Face /root /side 4t / 1803.正弯/反弯/侧弯Face /root /side 4t / 180焊缝断面宏观检验（照片和结果）（可附在附件中）Macro examination (photos and results) (attached annex)正弯/反弯/侧弯Face /root /side 4t / 180纵向弯曲longitudinal 冲击试验Impact tests要求Requirement：尺寸Size：类型Tipe：缺口位置Notch location试验温度Temp试验值values（J）1 2 3平均值Average（J）备注Remarks复试Retest硬度测试Hardness test测试形式和载荷Type and load：测试位置示意图Location of hardness measurements(sketch)区域Area硬度范围Hardness range母材Parent material 热影响区H.A.Z焊缝Weld 焊缝断面宏观检验Macro examination附加试验(规范3.2.4.3款要求):Additional test(s) and result(s)(According to 3.2.4.3 of Rules for Material and Welding) 兹证明本焊接工艺认可过程和试验结果，符合中国船级社材料与焊接规范（2006）及其修改通报的要求。 THIS is certify that the test process and results were found to be in compliance with the relevant requirements of “Rules for Material and Welding”(2006) and Amendments promulgated by China Classification Society. 签名 ： Signature制造厂代表Manufacturer 日期DateCCS验船师CCS Surveyor 日期Date FORM:WPQR-3/3附件Appendix为了保证焊接工艺认可试验的质量，并使其具有可追溯性，应提交下列文件的复印件(必要时也可进行增减)。In order to insure the quality of welding procedure test and make it traceable, copies of the documents listed below are to be submitted .(Items in the list may be added or deleted as necessary). 文件清单List of Documents序号No. 文 件 名 称Document name 备 注Remarks1母材质量证明书Certification of base material2焊接材料质量证明书Certification of filler material3无损检测报告NDT reports4试验报告(包括拉伸、弯曲、冲击、硬度等)Test reports(Tensile tests, Bend tests, impact tests, Hardness test, etc.)5焊缝断面宏观检验报告(照片和结果)Macro examination reports (Photo and result)6外观检查照片Photos of weld surface7力学性能试样照片Photos of test pieces8施焊焊工CCS资格证书(如有时)Welder's Certificate issued by CCS( if any)91011 12 13 14 15 16