封装技术.ppt

广东风华高新科技股份有限公司GUANG DONG FENGHUA ADVANCED TECHNOLOGY HOLDING CO.,LTD,www.china-,2,www.china-,天地之间 风华无限,厂 区 面 积：300,000 平方米Land Area:300,000 Square Meters厂 房 面 积：150,000 平方米Plant Area:150,000 Square Meters员 工 人 数：8,637Employees:8,637地 址:广东省肇庆市风华路18号风华电子工业城Address:Fenghua Electronic Industrial City,No.18 Fenghua Road,Zhaoqing,Guangdong,PRC.,3,www.china-,目录（Catalogue）,发展历程History of FENGHUA,业绩状况Financial Updates,2,3,产品构成 Product composition,市场及客户 Market and Customer Segment,5,主要产品及产能 Main Components and Annual Capacity,7,研发体系 R&D System,品质管理体系 QM System,4,www.china-,合作院校 Cooperation With University,8,全球销售网络WORLDWIDE SALES OFFICE NETWORK,9,国内销售网点DOMESTIC SALES OFFICE NETWORK,发展前景 Development Prospective,质量与环境方针Quality&Environment Policy,11,企业文化 Organization Culture,13,质量保证体系 Quality Assurance System,5,www.china-,产品/技术(发展历程),成立时间：1984年总资产：33.0亿元(人民币)员工人数：8,637 人,1984 1985 1986 1990 1991 1992 1993 1994 1995 1996 1997 1998 2000 2001 2003 2004 2007 2009 2010 2011,发展历程History of FENGHUA,成立风华电子厂,多层片式陶瓷电容器,铝电解电容器,美国代理点,在深圳证券 交易所上市,风华香港公司,苏州分公司,软磁铁氧体材料被评为“中国名牌产品”,澳洲分销点,引线电容器,二三极管,电子设备,软磁铁氧体材料,片式电阻器瓷粉及浆料,色码电感器,片式电感器,压敏电阻器,被评为”中国驰名商标”,被评为“广东十大创新企业”收购“粤晶高科”,6,www.china-,业绩状况Financial Updates,7,www.china-,电脑及周边 IT,家电类 Household Appliance,通信Telecom,市场及客户Market and Customer Segment,8,www.china-,EMS,汽车电子 Automotive,娱乐电子Entertainment,市场及客户Market and Customer Segment,照明电器Lighting,9,www.china-,产品构成 Product composition,FY2010,10,www.china-,片式电容器 840亿只/年片式电阻器 900亿只/年片式电感器 65亿只/年 引线电容器 40亿只/年圆片瓷介电容器 30亿只/年铝电解电容器 12亿只/年引线电感器 10亿只/年压敏/热敏电阻器 28亿只/年二三极管 80亿只/年软磁铁氧体材料 12000吨/年瓷粉与浆料 650吨/年电子设备 350台(套)/年,主要产品及产能 Main Products and Annual Capacity,11,www.china-,研发体系 R&D System,产品工艺及流程的改良Improvement of technical process,12,www.china-,品质管理体系 QM System,13,www.china-,ISO/TS Quality Management System,质量保证体系 Quality Assurance System,14,www.china-,Chinese Academy of Sciences,Wuhan University,South China University of Technology,合作院校 Cooperation With University,15,www.china-,全球销售网络WORLDWIDE SALES OFFICE NETWORK,总部及分公司H.Q.&Branch 分销Distributor 代理Agent,Johanson Dielectrics,Inc.,H.Q.Zhaoqing,China,Feng Hua Advanced Technology(HK)Ltd,Arrow Electronics Australia Pty Ltd,Japan,Brazil,Singapore,Korea,America,Australia,16,www.china-,国内销售网点DOMESTIC SALES OFFICE NETWORK,青鸟办事处,苏州分公司,风华香港公司,肇庆（总部）,南京办事外,成都办事处,北京办事处,17,www.china-,质量与环境方针Quality&Environment Policy,质量方针 Quality Policy 科技创新 Technology innovation持续改进 Continuous improvement符合要求 Conformity to products requirement顾客满意 Customer satisfaction,环境方针 Environment Policy 遵守法规 Obey the regulations持续改进 Improve continuously预防污染 Prevent pollution节能降耗 Reduce the consumption of energy and resource提高意识 Enhance the consciousness of environmental protection,18,www.china-,企业文化 Organization Culture,科技领先 以人为本People oriented and Technology emphasized,19,www.china-,致力成为全球一流的电子信息基础产品整合配套供应商Devoted to Becoming the World-class Electronic Information Base Components combone supplier.五年内成为世界五大片式元器件制造商行列One of the TOP Five World wide Enterprises in Chip Components within five years.,发展前景Development Prospective,20,www.china-,Benefit from working with an established,proven partner.Contact us today!,H.Q.Add.:18th,Fenghua RD,Zhaoqing,Guangdong,ChinaURL:www.fenghua-Email:marketing china-Tel:86-758-2865248 2865325Fax:86-758-2865174,风华与您共创无限未来,21,www.china-,片式电容 MLCC 薄介质、高容量趋势 Thin dielectric,large capacitance 新型成膜方式 New method to make ceramic film 高频化 High frequency 小型化 Small size 大容量化 Large capacitance 产品无铅化技术 Lead-Free technology 新材料的研究开发及应用 R&D and application for New Material,产品研发方向R&D Trend,22,www.china-,片式电阻 Chip Resistor:产品芯片化、小型化、网络化 Surface Mounting Technology、Miniature&Network Chip Resistor Development 厚膜技术、薄膜技术及合金技术应用 Thick Film、Thin Film and Metal Strip Chip Resistor Application 高精度、高阻值、超低阻、高耐压、高功率、抗浪涌、抗硫化技术设计应用 High Precision、High Resistance Value、Low Resistance Value、High Voltage、High Power、Anti-Surge Current、Sulfuration-Resistant Technology Application 环保型电阻（无铅化、无卤化及符合环保法律法规要求）Environmental Chip Resistor（Lead-Free、Halogen Free and comply with environmental requirements)低温环保型材料应用 Low temperature and environmental material application.,产品研发方向R&D Trend,23,www.china-,片式电感 Chip Inductor 高频磁珠 High Frequency Bead LC滤波器 LC Filter 共模滤波器 Common Mode Filter 大功率叠层电感High Power Multilayer Inductors,产品研发方向R&D Trend,24,www.china-,产品研发方向R&D Trend,电解电容 Electrolytic Capacitor 150超高温品 150 high temperature series.低阻抗贴片铝电解 Low ESR、chip type.固体电解质铝电解 Polymer aluminum electrolytic capacitor,25,www.china-,片容 MLCC片阻 Chip Resistors片式电感 Chip Inductors引线电容 Lead MLCC电解电容E-Capacitors 钽电容 Tan-Capacitors瓷介电容 DISC CapacitorsNTC热敏电阻NTC Thermistors压敏电阻、PTCR、氧化锌避雷器和环形压敏电阻 Zinc Oxide Varistors&PTCR&MOA&Ring Varistors 二三极管SMD Diodes&Transistors,主要产品,Main Products,26,www.china-,多层陶瓷片式电容Multi-layer Ceramic Capacitor,27,www.china-,1、MLCC 产品特性 Characteristics of MLCC 体积小 Miniature size 容量大，温度特性好 Large capacitance,good TC 工业生产标准尺寸 Industry standard sizes。适合自动安装的8mm和12mm的卷带包装 8mm and 12mm Tape&Reel for auto-placement 可用于再流焊、波峰焊和气流焊 Available for wave,re-flow or vapor phase solder。,多层陶瓷片式电容Multi-layer Ceramic Capacitor,28,www.china-,2、MLCC 产品剖面图 MLCC core section,多层陶瓷片式电容器,多层陶瓷片式电容Multi-layer Ceramic Capacitor,29,www.china-,MLCC 产品剖面图 MLCC core section,多层陶瓷片式电容器,多层陶瓷片式电容Multi-layer Ceramic Capacitor,30,www.china-,3、生产流程PRODUCING FLOW CHART,多层陶瓷片式电容Multi-layer Ceramic Capacitor,31,www.china-,多层陶瓷片式电容Multi-layer Ceramic Capacitor,生产现场 Producing Location,32,www.china-,多层陶瓷片式电容Multi-layer Ceramic Capacitor,4、主要类型产品 Main Products,33,www.china-,5、其他类型产品 Other Series 1.负温 Temperature Compensating MLCC 2.中高压 High Voltage MLCC 3.高Q High Q Value MLCC 4.排容 C-Array 5.滤波器 EMI Filter,多层陶瓷片式电容Multi-layer Ceramic Capacitor,34,www.china-,6、质量控制 Quality Control,多层陶瓷片式电容Multi-layer Ceramic Capacitor,35,www.china-,多层陶瓷片式电容Multi-layer Ceramic Capacitor,“6S”生产现场管理“6S”production spot management,36,www.china-,7、技术革新及新思路：Technology Innovation and New Ideas：A：薄介质、高容量趋势 Thin dielectric,large capacitance B：新型成膜方式 New method to make ceramic film C：高频化 High frequencyD：小型化 Small sizeE：大容量化 Large capacitanceF:新材料的研究开发及应用 R&D and application for New Material,多层陶瓷片式电容Multi-layer Ceramic Capacitor,37,www.china-,研发方向 R&D MAP,多层陶瓷片式电容Multi-layer Ceramic Capacitor,38,www.china-,厚膜固定电阻Thick Film Resistor,39,www.china-,产品剖面图 Core Section,多层陶瓷片式电容器,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,40,www.china-,厚膜片式电阻器Thick Film Chip Resistor,Size：02012512Resistance Range：1R10MTolerance：0.5%10%Power：1/20W1W,常规厚膜片式电阻器 Common Series,Size：04022512Resistance Range：0.010R1Tolerance：1%20%Power：1/16W1W,Size：02012512Resistance Range：R50mTolerance：10m、20m、50mRated current：0.5A2A,厚膜片式跨接电阻器Chip Jumper Series,超低阻值厚膜片式电阻器Low-Ohm Series,Size：06032512Resistance Range：0.010R 22MTolerance：1%10%Power：1/8W2W,功率型厚膜片式电阻器 High Power Series,产品家族 Product Series,41,www.china-,厚膜片式电阻器Thick Film Chip Resistor,Size：06032512Resistance Range：20K R100MTolerance：5%10%Power：1/10W1WMax Voltage Used:300V 1000V,高阻值厚膜片式电阻器High-Ohm Series,高压厚膜片式电阻器 High Voltage Series,Size：04021206Resistance Range：100R100KTolerance：0.5%、1%Power：1/16W1/8W,高精度厚膜片式电阻器 High Precision Series,Size：06032512Resistance Range：10MR1GTolerance：5%、10%Power：1/16W1W,Size：04022512Resistance Range：1R22M、0 Tolerance：1%10%Power：1/16W1W,抗硫化厚膜片式电阻器 Sulfuration-Resistant Series,产品家族 Product Series,42,www.china-,厚膜片式网络电阻器SMD Series Chip Resistor Array,Type：2R02、4R02、4R03、4R06Resistance Range：1R10M（0）Tolerance：1%10%Power：1/16W1/8W,厚膜网络电阻器Thick Film Network Resistor,Pin numeral：414PCircuit symbol：A、B、C、D、E、F、G、H、TResistance Range:110M(0)Tolerance：1%5%(50m)Power:1/8W；1/4W,厚膜引线网络电阻器Leaded Series（SIP）,产品家族 Product Series,43,www.china-,1、产品特性 Characteristics 体积小、重量轻。Miniature and light weight.适应再流焊与波峰焊。Suit for re-flow and wave flow solder.电性能稳定，可靠性高。Stable electrical capability,high reliability.装配成本低，并与自动装贴设备匹配 Low assembly cost,suit for automatic SMT Equipment.机械强度高、高频特性优越。Superior mechanical and frequency characteristics 符合RoHS指令要求 RoHS Compliance,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,44,www.china-,印刷背电极Printing the Back Electrode,印刷面电极Printing the Face Electrode,干 燥Drying,印刷电阻体Printing the Resistor Body,干 燥Drying,烧结Firing,QC,印刷一次保护层Printing the 1st Protective Coating,干 燥Drying,烧结Firing,激光调阻Laser Trimming,QC,印刷二次玻璃Printing the 2nd Protective Coating,干 燥 Drying,印刷标记Printing the Marking,固化Solidify,QC,一次分割First Cutting to Bar,真空溅射Vacuum Sputtering,二次分割Second Cutting to Pieces,表面处理Surface treatment,干 燥Drying,编带Tape and Reel,交货Delivery,QC,QC,QC,干 燥Drying,QC,包装Packing,QC,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,2、生产流程PRODUCING FLOW CHART,45,www.china-,3、生产现场 Producing Location,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,46,www.china-,“6S”生产现场管理“6S”production spot management,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,47,www.china-,4、质量控制 Quality Control,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,48,www.china-,5、技术革新及新思路：Technology Innovation and New Ideas：A、产品芯片化、小型化、网络化 Surface Mounting Technology、Miniature&Network Chip Resistor Development B、厚膜技术、薄膜技术及合金技术应用 Thick Film、Thin Film and Metal Strip Chip Resistor ApplicationC、高精度、高阻值、超低阻、高耐压、高功率、抗浪涌、抗硫化技术设计应用 High Precision、High Resistance Value、Low Resistance Value、High Voltage、High Power、Anti-Surge Current、Sulfuration-Resistant Technology ApplicationD、环保型电阻（无铅化、无卤化及符合环保法律法规要求）Environmental Chip Resistor（Lead-Free、Halogen Free and comply with environmental requirements)E、低温环保型材料应用 Low temperature and environmental material application.,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,49,www.china-,(1)、0201片式电阻器：0201 Chip resistors 厚、薄膜混合应用技术 Thick film and thin film application together 低温加工技术应用 Low temperature system application 精密调阻技术应用 High precision laser trimming resistance,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,6、新产品设计及使用技术 Design and Technology,50,www.china-,(2)、薄膜电阻：Thin Film Chip Resistor 真空溅射技术 Vacuum Sputtering Technology 光刻掩膜制作 Photo lithography 薄膜激光调阻 Thin Film Laser Trimming 电阻材料TCR特性控制 TCR Control in Resistance Material,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,51,www.china-,(3)、厚膜片式阻容网络：Thick film chip Capacitors-Resistors Network 厚膜电容器印刷 Thick film Capacitors Screen printed 高精度电阻印刷技术 High accuracy resistance screen printed 厚膜电容器容量、精度控制 Capacitors tolerance Control technology 厚膜电容烧结技术 Thick film capacitors firing technology 激光调阻工艺 Laser trimming resistance,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,52,www.china-,(4)、0402多联体 0402 chip resistors array:高精度丝网印刷技术 High accuracy silk screen mesh technology 高集成度细线印刷技术 High resolution line silk screen mesh technology 激光调阻技术 Laser trimming resistance 树脂体系浸封技术 Low temperature system coating technology,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,53,www.china-,7.主要类型产品 Main Series Products,小尺寸、高精度的产品。Small size、high accuracy适合表面贴装。Suitable for SMT主要应用在对于产品尺寸大小要求严格的线路板上如手机等通讯设备上面。Application:Mainly used in the PC board strictly required in resistors dimensions such as mobile phone etc.telecom equipments.,产品特性 Characteristics,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,54,www.china-,负荷功耗曲线Power Derating Curve,环境温度Ambient temperature(),Percent rated load额定功率百分比,使用温度范围Operating TemperatureRange-55150,当电阻使用的环境温度超过70时，其额定功率按上述曲线降功耗。When resistors operated in ambient temperature over 70,rated power shall be derated in accordance with the above figure.,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,曲线适用于0201规格产品，使用温度范围为-55+125。曲线适用于0402、0603、0805、1206、1210、2010、2512规格产品，使用温度范围为-55+155。Curve apply for 0201 chip resistor，operating temperature range is-55+125.Curve apply for 0402、0603、0805、1206、1210、2010、2512 chip resistor，operating temperature range is-55+155.,55,www.china-,额定值 Rating values,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,56,www.china-,额定值 Rating values,厚膜片式固定电阻THICK FILM CHIP FIXED RESISTOR,57,www.china-,8、厚膜片式网络电阻 Thick Film Chip Network Resistor,小尺寸、高精度的产品。Small size;high accuracy适合表面贴装。Suitable to SMT电阻体为特殊玻璃体所覆盖，可靠性高。High reliability due to glass protective film.,产品特性 Characteristics,厚膜片式网络电阻THICK FILM CHIP NETWORK RESISTOR,IEC E-24系列电阻值 IEC E-24 Series Resistance,58,www.china-,额定值 Ratings,厚膜片式网络电阻THICK FILM CHIP NETWORK RESISTOR,59,www.china-,额定值 Ratings,厚膜片式网络电阻THICK FILM CHIP NETWORK RESISTOR,60,www.china-,产品家族 Product Family,片式电感Chip Inductor,61,www.china-,1、体积更小；Miniature volume.2、漏磁小，不产生耦合，可靠性高；No cross coupling between inductors due to low magnetic shield and high reliability.3、无引线，不产生跟踪性，适合高密度表面贴装；No lead,ideal for high density SMT installation,with no directionality.4、在同样的尺寸下较插装磁珠可产生较高的阻抗值；Under the same size，the multilayer chip beads produce higher impedance than plug-in beads.,片式电感Chip Inductor,62,www.china-,5、与传统的磁珠不同，片式磁珠无引线，只要简单的安 装到PCB板上就可抑制EMI和RFI；These chip beads have substantial EMI&RFI suppression by simply mounting them onto PCB.6、磁珠的形状和尺寸都符合EIA标准，可以利用SMT设 备进行自动贴装。Bead shape and size are in line with EIA standard SMT equipment can be used to automatically mount.7、优良的可焊性及耐热冲击性，适合波峰焊及回流焊。Superior solder ability and resistance to soldering heat,ideal for wave or reflow soldering.,片式电感Chip Inductor,63,www.china-,铁氧体（陶瓷体）Ferrite body(Ceramic body),片式电感Chip Inductor,64,www.china-,片式电感Chip Inductor,65,www.china-,新产品研发 R&D New Product,研发项目 R&D Item 高频磁珠 High Frequency Bead LC滤波器 LC Filter 大功率叠层电感High Power Multilayer Inductors 共模滤波器 Common Mode Filter,片式电感Chip Inductor,66,www.china-,高频磁珠 High Frequency Bead,采用超高频铁氧体超细粉料与全银内导体共烧。使其阻抗峰值移至1GHZ左右。Co-firing super fine&super high frequency ferrite power with pure silver inner conductor to remove the peak value of impedance to 1GHZ.,1500,1000,500,高频磁珠 High Frequency Bead,普通磁珠Normal Bead,片式电感Chip Inductor,67,www.china-,LC滤波器 LC Filter,采用厚薄多层制造工艺将叠层片式电感（MLCI）与叠层片式电容（MLCC）叠层片式变压器集成于一个芯片内形成网络，然后高温共烧形成独石结构Integrating the MLCI,MLCC and multiplayer chip transformer in a core to form an array,then co-firing with high temperature to form monolithic structure.,特征Character:,体积小 Miniature volume 无窜间现象 No interference 适合高速度高密度表面贴装 Suitable for high speed,high density SMT,绕线片感WIRE WOUND CHIP INDUCTOR,68,www.china-,电性能 Performance,分类 Type:低通 LOW Pass Filter 带通 BandPass Filter 高通 High Pass Filter应用 Application:移动电话 Mobile phone 无绳电话 Wireless phone 各种移动通信终端 Termination of mobile,绕线片感WIRE WOUND CHIP INDUCTOR,69,www.china-,FHW陶瓷芯绕线电感器Ceramic Wire Wound Series,FHW铁氧体芯绕线电感器Ferrite Wire Wound Series,FHW收发线圈Transponder coil Series,CMC绕线共模线圈Wire Wound Common Mode Coils,绕线片感WIRE WOUND CHIP INDUCTOR,70,www.china-,绕线片感WIRE WOUND CHIP INDUCTOR,71,www.china-,绕线片感WIRE WOUND CHIP INDUCTOR,72,www.china-,工序流程图 Process Flow Chart,来料检Incoming Inspection,绕线Wire Winding,IPQC,注胶Epoxy,IPQC,印标Marking,IPQC,编带包装Tape&Reel,IPQC,FQC,包装Packing,绕线片感WIRE WOUND CHIP INDUCTOR,73,www.china-,绕线片感WIRE WOUND CHIP INDUCTOR,陶瓷体绕线片感与同行产品的性能对比Electronic Characteristics Comparison,74,www.china-,PBO(S)功率电感器PBO(S)Series,PIO功率电感器PIO Series,PS功率电感器PS Series,MS功率电感器MS Series,PCM/PW功率电感PCM/PW Series,PIN(S)功率电感PIN(S)Series,MMS双绕组共模功率电感器MMS Series,HA功率电感器HA Series,PRS功率电感器PRS Series,LBS功率电感器LBS Series,功率电感POWER INDUCTOR,75,www.china-,开放式Open Type,片式功率电感器SMD Power Inductor,引线功率电感器PIN Power Inductor,绕线功率电感器Power Inductor,PBO系列电感器PBO Series,屏蔽式Shield Type,工字型I Type,屏蔽式 Shield Type,PIO系列电感器PIO Series,PBS系列电感器PBS Series,PS系列电感器PS Series,MS系列电感器MS Series,PIN系列电感器PIN