钢结构工程油漆施工工艺（中英文双版）.doc

阿克苏诺贝尔防护涂料（苏州）有限公司Akzo Nobel International Paint（Suzhou）Co., Ltd.项目名称PROJECT NAME扬子石化巴斯夫二期项目ANIP文件编号ANIP DOC. No.ANIP-BYC Phase II页码 Page版次 REV1/5400文件编号DOC. No.Painting Procedure 油漆施工工艺For BYC Phase 扬子石化巴斯夫二期01Issue for Approve09.12.26罗义Wei Anting版次REV说明Description日期Date编制PRED审核Review批准Approve日期Date审核Review批准ApproveCoating Supplier涂料供应商阿克苏诺贝尔防护涂料（苏州）有限公司CONTENT 目录1. Scope 前言- 3 -2. General 概述- 3 -3. Standards, References, Definitions and Abbreviations 标准和参考文献- 3 -4. Coating System 油漆配套- 5 -5. General painting works sequence通用喷涂施工流程- 17 -6. General inspecting equipments and tools 常规检测设备和工具- 17 -7. Surface Preparation表面处理- 19 -8. Application of coating system油漆施工- 23 -9 .Repair and Touch up涂层损伤的修补- 47 -10 .QC & QA质量控制和质量保证- 48 -11 .Handling, Storage and Delivery搬运, 存放及发运- 51 -12. HSE 健康、安全和环境- 52 -13. Revision 建议的修正- 54 -Painting Procedure 油漆施工工艺1. Scope 前言This Painting Technology Specification covers surface preparation and painting activities and is prepared with reference to the Painting Specification for the BYC Phase II Project. This document is organized on basis of International Protective Coatings Products Data Sheets of ANIP. It is composed of additional regulations and the detail descriptions in the above documents mentioned, and therefore is not to be the substitute of them. The specification is prepared with the reference of the Project Contract Specification.本技术工艺是针对扬子-巴斯夫二期项目的油漆施工技术规范的表面处理及涂装的说明。文件根据阿克苏诺贝尔防护涂料产品手册制定的，不是取代任何该项目的规范文件，而是对它们补充说明或细节性描述。此外，本文件服从于此项目合同技术规范中提到的要求。2. General 概述2.1 The term “Engineer” represents the Owner or its representative. “工程师”是指业主方或业主方代表。2.2 The term “Contractor” represents the organization responsible for performing the coating application or maintenance painting work detailed in this specification and the procurement documents. All requirements specified herein pertaining to the Contractor is also applicable to any sub-contractors performing the specified work.“承包方”是指负责涂装施工并使之符合规范和文件要求的组织者。所有与承包方有关的规定要求也同样适用于分包方。3. Standards, References, Definitions and Abbreviations 标准和参考文献SSPC: Steel Structure Painting Council (the Society of Protective Coating)美国钢结构涂装委员会NACE: Nation Association of Corrosion Engineer美国防腐工程师协会ASTM: America Society for Testing and Materials美国试验和材料协会ISO: International Standard Organization国际标准化组织DFT: Dry Film Thickness干膜厚度WFT: Wet Film Thickness湿膜厚度3.1 SSPC/NACE (Reference most current edition) SSPC/NACE（现行的参考标准）SSPC-PA1: Paint Application Specification NO.1-Shop, Field, and Maintenance Painting of steel 油漆施工规范No.1-钢板表面在车间，现场和维修时的油漆施工规范SSPC-PA2: Paint Application Specification NO.2-Measurement of Dry Coating Thickness with Magnetic Gauge 油漆施工规范No.2-使用磁力测厚仪测量干膜厚度的操作规范SSPC-SP1: Solvent Cleaning 溶剂清理SSPC-SP10/NACE No.2: Near-White Blast Cleaning 近白级喷射清理SSPC-SP11: Power Tool Cleaning to Bare Metal 动力工具清理至裸钢板SSPC-VIS 1-89 (ASTM D2200): Visual Standard for Abrasive Blast Cleaned Steel 磨料喷射清理后的钢板表面目测评估标准SSPC-VIS 3: Visual Standard for Power and Hand Tool Cleaned Steel 动力和手工清理后的钢板表面目测评估标准SSPC-AB-1：Mineral and Slag Abrasives 矿渣磨料规范SSPC-AB-2：Cleanliness of Recycled Ferrous Metallic Abrasives 循环使用的铁基金属磨料的清洁度SSPC-AB-3: Ferrous Metallic Abrasive 铁基磨料规范SSPC Technology Guide No.4 : Field Methods for Retrieval and Analysis of Soluble Salts on Steel and Other Nonporous Substrates底材可溶性盐类的现场检测和分析方法3.2 ASTMASTM D3359-02: Measuring Adhesion by Tape Test 通过胶带测试检测涂层附着力的标准测试方法ASTM D3363-00: Film Hardness by Pencil Test 通过铅笔测试漆膜硬度的标准检测方法ASTM D4285-99: Indicating Oil or Water in Compressed Air 鉴别压缩空气中含油含水量的标准测试方法ASTM D4417-03: Field Measurement of Surface Profile of Blast Cleaned Steel钢板表面在喷砂 (丸) 处理后表面粗糙度的现场测试验方法ASTM D4541-02: Pull Off Strength of Coatings Using Portable Adhesion Testers使用手提式附着力测试仪检测涂层的拉开强度ASTM D4752-03: Measuring MEK Resistance of Ethyl Silicates (Inorganic) Zinc-Rich Primers by Solvent Rub 通过溶剂擦拭检测乙烷基无机富锌底漆的MEK抵抗力的标准测试方法3.4 ISO ISO 8502-3: 2000: Assessment of dust on steel surface 钢板表面灰尘的评估3.5 Definitions & Environmental 定义和环境Painting Environmental condition shall be in accordance with the information on the Product Data Sheet. The surface temperature should to be 3 above dew point. Relative humidity shall be less than 85%. 涂装环境条件必须和产品说明书中的信息一致。表面温度至少大于露点3。相对湿度最大值为 85%。Feathering: The process of tapering off the edges of a coat of paint by means of sand paper feathering.打磨：手工打磨边缘部分的涂层部位要有一定的斜切角度（坡度）。Stripe coat: A coat of paint applied manually, by brush, to difficult-to-access areas, such as welds, edges, etc. to ensure achieving adequate film thickness as specified by the coating specification.预涂：采用刷涂得方法，对焊缝、自由边等难以喷涂或者喷涂难以保证质量的部位进行手工涂装，以确保该部位的涂层厚度和涂层质量。Holidays: Missed (thin) coating which can be seen.漏涂: 可见的遗漏的（过薄的）4. Coating System 油漆配套4.1 General structure steel (<120，no insulated)。一般钢结构（操作温度小于120，不保温）Surface preparation表面处理Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75 microns)喷砂处理至 ISO8501-1 Sa2.5，粗糙度达到Rz=40-75微米Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Epoxy zinc-rich Interzinc 52 环氧富锌底漆 Interzinc 52 75Mid-Coat中间涂层MIO Epoxy Intergard475HS 环氧MIO中间漆 Intergard475HS 75Top Coat面漆Polyurethane Interthane990 color：meet Specs requirements 聚氨酯面漆 Interthane990颜色：符合规范要求50Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围2004.2 The structure steel which need site work and touch-up (<120，no insulated)。需要在现场进行涂装以及漆膜修补的钢结构（操作温度小于120，不保温）。Surface preparation表面处理Power tool cleaning to ISO8501-1 St3, 动力工具打磨处理至 ISO8501-1 St3级Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Surface Tolerant Epoxy Interseal670HS低表面处理环氧漆 Interseal670HS75Mid-Coat中间涂层MIO Epoxy Intergard475HS 环氧MIO中间漆 Intergard 475HS 75Top Coat面漆Polyurethane Interthane990 color：meet Specs requirements 聚氨酯面漆 Interthane990颜色：符合规范要求50Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围2004.3 General piping and equipments including vessels, tanks, silos, exchangers (120200, no insulated)。一般管线及设备，包括容器，储罐，料仓，交换器等（操作温度在120200之间，不保温）。Surface preparation表面处理Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75 microns)喷砂处理至 ISO8501-1 Sa2.5，粗糙度达到Rz=40-75微米Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Inorganic zinc-rich Interzinc 22 无机富锌底漆 Interzinc 22 75Mid-Coat中间涂层Silicone Acrylic Intertherm875 硅酮丙烯酸高温漆 Intertherm875 30Top Coat面漆Silicone Acrylic Intertherm875 硅酮丙烯酸高温漆 Intertherm87530Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围1354.4 The piping and equipments including vessels, tanks, silos, exchangers which need site work and touch-up (120200, no insulated)。需要在现场进行涂装以及漆膜修补的管线及设备，包括容器，储罐，料仓，交换器等（操作温度在120200之间，不保温）。Surface preparation表面处理Power tool cleaning to ISO8501-1 St3, 动力工具打磨处理至 ISO8501-1 St3级Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Mid-Coat中间涂层Silicone Acrylic Intertherm875 硅酮丙烯酸高温漆 Intertherm875 30Top Coat面漆Silicone Acrylic Intertherm875 硅酮丙烯酸高温漆 Intertherm87530Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围604.5 General piping and equipments including vessels, tanks, silos, exchangers (200500, no insulated)。一般管线及设备，包括容器，储罐，料仓，交换器等（操作温度在200500之间，不保温）。Surface preparation表面处理Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75 microns)喷砂处理至 ISO8501-1 Sa2.5，粗糙度达到Rz=40-75微米Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Inorganic zinc-rich Interzinc 22 无机富锌底漆 Interzinc 22 75Mid-Coat中间涂层Aluminum Silicone Intertherm50 硅酮高温漆 Intertherm5030Top Coat面漆Aluminum Silicone Intertherm50 硅酮高温漆 Intertherm5030Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围1354.6 The piping and equipments including vessels, tanks, silos, exchangers which need site work and touch-up (200500, no insulated)。需要在现场进行涂装以及漆膜修补的管线及设备，包括容器，储罐，料仓，交换器等（操作温度在200500之间，不保温）。Surface preparation表面处理Power tool cleaning to ISO8501-1 St3, 动力工具打磨处理至 ISO8501-1 St3级Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Mid-Coat中间涂层Aluminum Silicone Intertherm50 硅酮高温漆 Intertherm5030Top Coat面漆Aluminum Silicone Intertherm50 硅酮高温漆 Intertherm5030Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围604.7 General piping and equipments including vessels, tanks, silos, exchangers (<120, insulated)。一般管线及设备，包括容器，储罐，料仓，交换器等（操作温度小于120，保温）。Surface preparation表面处理Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75 microns)喷砂处理至 ISO8501-1 Sa2.5，粗糙度达到Rz=40-75微米Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Epoxy zinc-rich Interzinc 52 环氧富锌底漆 Interzinc 52 75Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围754.8 The piping and equipments including vessels, tanks, silos, exchangers which need site work and touch-up (<120, insulated)。需要在现场进行涂装以及漆膜修补的管线及设备（包括容器，储罐，料仓，交换器等）（操作温度小于120，保温）。Surface preparation表面处理Power tool cleaning to ISO8501-1 St3, 动力工具打磨处理至 ISO8501-1 St3级Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Surface Tolerant Epoxy Interseal670HS低表面处理环氧漆 Interseal670HS75Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围754.9 The galvanized structure steel which need site work and touch-up (<120, no insulated)。需要在现场进行锌层修补的镀锌钢结构（操作温度小于120，不保温）。Surface preparation表面处理Power tool cleaning to ISO8501-1 St3, 动力工具打磨处理至 ISO8501-1 St3级Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Epoxy zinc-rich Interzinc 52 环氧富锌底漆 Interzinc 52 100Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围1004.10 General piping and equipments including vessels, tanks, silos, exchangers (200500, insulated)。一般管线及设备，包括容器，储罐，料仓，交换器等（操作温度在200500之间，保温）。Surface preparation表面处理Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75 microns)喷砂处理至 ISO8501-1 Sa2.5，粗糙度达到Rz=40-75微米Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Inorganic zinc-rich Interzinc 22 无机富锌底漆 Interzinc 22 75Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围754.11 The piping and equipments including vessels, tanks, silos, exchangers which need site work and touch-up (200500, insulated)。需要在现场进行涂装以及漆膜修补的管线及设备，包括容器，储罐，料仓，交换器等（操作温度在200500之间，保温）。Surface preparation表面处理Power tool cleaning to ISO8501-1 St3, 动力工具打磨处理至 ISO8501-1 St3级Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Mid-Coat中间涂层Aluminum Silicone Intertherm50 硅酮高温漆 Intertherm5030Top Coat面漆Aluminum Silicone Intertherm50 硅酮高温漆 Intertherm5030Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围604.12 The stainless steel piping and equipments including vessels, tanks, silos, exchangers (60150, insulated)。不锈钢管线及设备，包括容器，储罐，料仓，交换器等（操作温度在60150之间，保温）。Surface preparation表面处理Abrasive blast cleaning to ISO8501-1 Sa1, (Roughness 25-30 microns)喷砂处理至 ISO8501-1 Sa1，粗糙度达到Rz=25-30微米Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Surface Tolerant Epoxy Interseal670HS低表面处理环氧漆 Interseal670HS100Mid-Coat中间涂层Top Coat面漆Surface Tolerant Epoxy Interseal670HS低表面处理环氧漆 Interseal670HS100Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围2004.13 The stainless steel piping and equipments including vessels, tanks, silos, exchangers which need site work and touch-up (60150, insulated)。需要在现场进行涂装以及漆膜修补的不锈钢管线及设备，包括容器，储罐，料仓，交换器等（操作温度在60150之间，保温）。Surface preparation表面处理Power tool cleaning to ISO8501-1 St2, 动力工具打磨处理至 ISO8501-1 St2级Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Surface Tolerant Epoxy Interseal670HS低表面处理环氧漆 Interseal670HS100Mid-Coat中间涂层Top Coat面漆Surface Tolerant Epoxy Interseal670HS低表面处理环氧漆 Interseal670HS100Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围2004.14 Interior surface of potable water tanks (<80, no insulated)。生活用水罐内表面（操作温度小于80，不保温）Surface preparation表面处理Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75 microns)喷砂处理至 ISO8501-1 Sa2.5，粗糙度达到Rz=40-75微米Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Epoxy phenolic Interline850环氧储罐漆 Interline850100Mid-Coat中间涂层Epoxy phenolic Interline850环氧储罐漆 Interline850100Top Coat面漆Epoxy phenolic Interline850环氧储罐漆 Interline850100Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围3004.15 The interior surface of potable water tanks which need touch-up (<80, no insulated)。需要进行涂层修补的生活用水罐内表面（操作温度小于80，不保温）Surface preparation表面处理Power tool cleaning to ISO8501-1 St3, 动力工具打磨处理至 ISO8501-1 St3级Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Epoxy phenolic Interline850环氧储罐漆 Interline850100Mid-Coat中间涂层Epoxy phenolic Interline850环氧储罐漆 Interline850100Top Coat面漆Epoxy phenolic Interline850环氧储罐漆 Interline850100Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围3004.16 Interior surface of condensate water tanks (<80, no insulated)。冷凝水罐内表面（操作温度小于80，不保温）Surface preparation表面处理Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75 microns)喷砂处理至 ISO8501-1 Sa2.5，粗糙度达到Rz=40-75微米Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Epoxy phenolic Interline850环氧储罐漆 Interline850100Mid-Coat中间涂层Epoxy phenolic Interline850环氧储罐漆 Interline850100Top Coat面漆Epoxy phenolic Interline850环氧储罐漆 Interline850100Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围3004.17 The interior surface of potable water tanks which need touch-up (<80, no insulated)。需要进行涂层修补的冷凝水罐内表面（操作温度小于80，不保温）Surface preparation表面处理Power tool cleaning to ISO8501-1 St3, 动力工具打磨处理至 ISO8501-1 St3级Coating System涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度：微米Prime Coat底漆Epoxy phenolic Interl