家具质量验货 家具安全验货.docx

Revision History修改记录Version版本Date日期Description change变更履历Revised by更改人1.0Sep 25, 2006Initial release（新发行）Steve Wang1.1Mar 09, 2007Add the bed shear & press point check,stability and static load test增加床的剪切点&挤压点检查、稳定性测试和静压测试（B、F、G）Steve Wang2.0Aug 19, 2010Renew（更新）Lennon Wu1. Scope范围This document specifies the general quality requirements for the category of Furniture including domestic furniture, outdoor furniture and office furniture, etc. It is used as a general guideline for inspection if clients have not defined their requirement.此文件为针对家具产品(包括室内家具,户外家具,办公家具等)验货的通用标准。如果客户没有特别的要求，在此定为通用的验货指南。2. Inspection Criteria of Product / Package产品/包装的验货标准Ø Reference standard: 引用标准- EN1725, EN747-1/2, EN716-1/2, EN1130-1/2, EN1728, EN1022, EN12520, EN12521, EN1335-1/2/3, EN1730, EN527-1/2/3, EN581-1/2/3, BS4875-1/5/7, ISO7170, BS14749- ASTM F 1427, BIFMA X5.1, BIFMA X5.5, ASTM F 1858, ASNI A 161.1Ø Product: 产品² Must be without any unsafe defect for using; 不允许有在实际使用中任何对使用者造成伤害的缺陷；² Should be free of damaged, broken, scratch, crackle etc. Cosmetic / Aesthetics defect; 不应有任何损坏，破碎，擦伤，或碎裂等外观缺陷；² Must be conform to the shipping market legal regulation / clients requirement; 必须符合销往国当地的法规以及客户的要求；² The construction, appearance, cosmetics and material of all units should comply with clients requirement / approved samples; 产品的结构，外观，材料等必须符合客户的要求或与样品保持一致；² All units should have full function complying with clients requirement / approved samples; 产品功能必须符合客户的要求或与样品保持一致；² The marking / label on unit should be legal and clear. 产品上的标记/标签必须符合法规要求且清晰明确。Package: 包装² All units will be adequately packaged, and constructed from suitably robust materials, such that it arrives in store in a merchantable condition; 产品要有足够强度的材料构成的充分包装，使得货物以可销售的状态到达目的仓库；² The packaging material can protect the goods from damage during transportation; 在运输过程中，包装材料能防止货物受损；² The shipping mark, bar code, label (such as price label), should conform to clients spec. and/or approved samples; 箱麦，条形码，标签（例如：价格标签）应符合客户的要求或与样品保持一致；² The package should comply to clients requirement / approved samples; 包装必须符合客户的要求或与样品保持一致；² Text of illustration, instruction, label and warning statement etc. must be clearly printed in users language;图解，说明书，标签，警告声明等应清晰地印有使用者语言；² The illustration and instruction on the packaging must conform to the product and its actual performance.包装上的图解和说明书必须与实际产品及其功能保持一致；² The method and material of pallet/crate etc. should be approved by client. 栈板/板条箱包装的材料及方式必须经客户批准3. Inspection Plan & Defects classification检验计划及缺陷分类 Ø Sampling procedure & Defects Definition, please refer to SHOP-HI001 General Inspection Operation Procedure抽样程序以及缺陷定义，详见SHOP-HI001 通用检查程序 最终随机检查。 Ø Acceptable Quality Limit: 可接受的质量限² Critical 0 Non-conformity is not allowed² AQL 1.5 For Major Non-Conformity² AQL 4.0 For Minor Non-Conformity Item codeDetails详细说明Sample size & Defects Classification抽样数量及缺陷分类Critical致命Major严重Minor轻微1Packaging Check包装检查At least the square root of the total number of cartons or defined by client, and checks all cartons/pallets/crates that were selected for sampling.至少是总箱数的平方根，否则就由客户特别指定，要对所有抽取的卡通箱/栈板/板条箱进行检查.Details please refer to SHWI-HI-G-001 具体请参照产品包装验货通用作业指导书相关章节2Aesthetics / Appearance Check外观检查G-IIAInstruction /warning/warranty etc. printing material说明书/警告语/质保书等印刷材料Details please refer to SHWI-HI-G-001 具体请参照产品包装验货通用作业指导书相关章节BAppearance of unit产品外观·Non functional sharp point and sharp edge (May injure customer) 非功能性的尖点锐边(会对用户造成伤害)X· Live insect/infestation / mildew / rotten 昆虫/害虫/发霉/腐烂X ·Knives, blades, needles and similar sharp foreign object contamination 含有刀子，刀刃，针等利物X ·Incorrect material used使用了错误的材料X·Excessive/unpleasant odor过分或难闻的气味X·Wrong color or style or type错误的颜色或款式X·Exposed nail/screw露钉X·Wrong / illegal warning label or marking错误的警告标贴或标识X·Missing / illegal other label or marking 缺失其他标贴或标识X·Dead knot死结X·Wobble unit晃动X·Missing / detached part部件缺失 / 脱落X·Insect hole虫眼X·Live knot活结X·Loose part部件松动X· Poorly coating / plating / polish / sticking veneer喷漆/电镀/抛光/胶合板粘贴不良X· Deformed, damaged, scratched, dirty mark, broken, chipped, cracked, dent mark, burr, pimple, glue stain, etc. (for wooden parts)变形, 受损, 刮伤，脏，破损, 缺口，开裂, 凹痕，毛刺, 疙瘩, 胶印等 (木头部件)XX· Cutting mark, uneven edge/surface, rough surface, discoloration, dent, etc. (for stone parts)切痕, 边缘/外表不平, 表面粗糙，变形, 变色， 凹痕，等 (石头部件)XX· Warpage, wavy mark, pit, blister, pin hole, bubble, speck, spot, dirt, scratch, chipped, etc. (for glass parts)扭曲, 波纹, 凹痕，气泡, 针眼, 斑点, 脏, 刮伤, 缺口等 (玻璃部件)XX·Deformed, damaged, scratched, dirty mark, broken, chipped, crack, dent mark, rust mark, burr, etc. (for metal parts)变形, 受损, 刮伤，脏，破损, 碎片，开裂, 凹痕，生锈, 毛刺 (金属部件)XX·Open seam, fabric defects, poor stitching, untrimmed thread end, etc. (for woven parts) chipped, crack, dent mark, rust mark, burr, etc. (for metal parts)开缝, 布疵, 车缝不良，线头等 (织物部件)XX3Bar Code Verification 条形码的核对S-1Bar code can not be scanned条形码不能被扫描XWrong bar code label is used错误的条形码X4Function test功能检查AAssembly test according to instruction manual根据说明书进行组装测试S-1Cant or difficult to set up不能或难以组装XBShear & press point check剪切点&挤压点检查S-1For table & chair, 1. Distance between moving parts shall be less than 7mm or more than 18mm桌椅活动/相对移动部件的间距应小于7mm或者大于18mm2. Accessible tubular components, holes and gaps shall be less than 7mm ot more than 12mm.可接触到的管子部件，洞，缝隙应小于7mm或者大于12mm3. For cabinet & bed, distance between moving parts shall be less than 8mm or more than 25mm柜子和床活动/相对移动部件的间距应小于8mm或者大于25mmXCNormal function test (sit on chair)一般功能检查 (需坐在椅子上)G-IINo function or malfunction against reference sample and / or requirement of client功能丧失或失灵XDFlatness check on base/leg底座的平稳性检查G-IIPut the base/leg on a flat surface, unit shaking instability;将底座放置于光滑的平面上, 底部明显晃动XEFor office chair, Gas lift bottom check after assembly;办公椅气杆与底座的装配检查S-1Gas lift bottom does not enter totally on the base hole, and cause obvious instability on the chair. 气杆不能充分装入底座圆孔内, 导致座椅明显晃动 X5Field Tests & Data Measurement 现场测试及数据测量ASize of unit 产品尺寸3 samplesThe measured data is out of ±5% tolerance测量出的数据超出±5%公差范围Fail the shipmentBWeight of unit 产品重量3 samplesThe measured data is out of ±5% tolerance测量出的数据超出±5%公差范围Fail the shipmentCMoisture content test含水率检查S-1For European market: out of range 8%-12%欧洲市场产品: 含水率超过8%-12%For American indoor products: out of range 7%-14%美洲室内家具: 含水率超过7%-14%For American outdoor products: out of range 4%-13%美洲户外家具: 含水率超过4%-13%XDSeat static load test, if applicable椅面静压测试, 若适用3 samplesFor European Indoor: 130kg , 10 minutes; 欧洲室内: 将质量为130公斤的重物放置于座位上10分钟For European Outdoor: camping 110kg , Domestic - 160kg , Contract 200kg , 30 minutes欧洲户外: 将质量为XXX公斤的重物放置于座位上10分钟XXX: 野营用-110kgs; 家用-160kgs; 公共场所使用-200kgs注: 单人椅: 载荷压在其中心上; 双人椅; 两个座面同时加载荷; 三人椅子压顶端的一个和中间的一个; 四人或者四人以上的椅子, 先同时压最顶端的两个，然后再同时压最中心的两个, 其余座面压60千克(户外)或者75千克(户内)载荷. American Indoor: 135Kg, 1 hour美洲室内: 将质量为135公斤的重物放置于座位上1小时American Outdoor:180Kg, 30 minutes美洲户外: 将质量为180公斤的重物放置于座位上30分钟Results: product may not sustain any functional damage or dislodged parts would render if unacceptable for use.产品不能有功能损失坏或损坏以致不能使用Fail the shipmentETable top static load test, if applicable桌面静压测试, 若适用 3 samplesFor European Indoor: W/ 100kg weight on top 10 minutes; for accessorial top, 35kg , 10 minutes欧洲室内: 质量为100公斤的重物压10分钟; 辅助桌面: 质量为35公斤的重物压10分钟注: 在桌面最可能引起失败的地方，用压块施加一个垂直向下的力。离边缘不少于100mmFor European Outdoor: camping 50kg , Domestic - 75kg , Contract 100kg , 10 minutes; for accessorial top, camping 10kg , Domestic - 20kg , Contract 35kg , 10 minutes欧洲户外: 质量为AAA公斤的重物压10分钟; 辅助桌面: 质量为BBB公斤的重物压10分钟AAA: 野营用-50kg ; 家用-75kg ; 公共场所使用-100kg BBB: 野营用-10kg ; 家用-20kg ; 公共场所使用-35kg For American market: 16kg/square inch (or max. 16kgs), 1 hour美洲市场: 每平方英寸16公斤,最大不得超过135公斤, 压1小时FTable stability test桌子稳定性测试3 samplesApply a vertical load (Vf.) 50mm from the outer edge of the table top on that side where the load is most likely to cause overturning as far away from the supports as possible. Measure the longest dimension of the table top (L)Vf. are as below:l For L800mm, all Levels: 300 Nl For L1600mm, all Levels: 600 Nl For other range of L, force is determined by ATTACHED FIGURE, Determined force = L´3/8 = _ in N.在桌面找一个最易翻倒的边(即远离支撑点), 测量这条边的长度(L)，然后在距离此边缘50毫米处施加一个垂直向下的力Vf; Vf.等于：l 如果L800毫米,为300N；l 如果L1600毫米,为600N；l 对于其他长度,按以下公式计算：L x 3/8 =_N.The table overturns. 桌子翻倒Fail the shipmentAny defect or loss serviceability缺陷产生或功能丧失Fail the shipmentGStorage static load test储物柜静压测试3 samples l If the top 1000 mm from the floor or to bottom the clear height 1600 mm, apply a load of 75kgs for 10 minutes at any position likely to cause failure but not lees than 50mm from the edges; 如果柜子的顶部高度小于等于1000mm, 或者两层之间的净高度大于等于1600mm, 在距离边缘50mm处施加75公斤的力，维持10分钟；l For the other top, bottom, shelf, load uniformly with the load of 1.5kg/dm2 last for:- 1 hour that made of metal, glass and stone;- 4 hours that made of other materials. 对于其它尺寸的储物柜，在每一层均匀施加1.5公斤/平方分米的力，维持：- 1小时（金属，玻璃，石材制成的面）- 4小时（其它材料制成的面）Any defect or loss serviceability缺陷产生或功能丧失Fail the shipmentHClothes-rail load test挂衣杆的静压测试3 samplesLoad the rail uniformly with the load of 4kg/dm last for:- 1 hour for metal rails;- 4 hours for other rails;在挂衣杆上均匀的施加4公斤/分米的重物， 维持：- 1小时（金属衣杆）- 4小时（其他材料的衣杆）Any defect or loss serviceability缺陷产生或功能丧失Fail the shipmentIDrawer strength test抽屉的强度测试3 samplesOpen the drawer to its open stops, or if there are no open stops, to the point at which one-third of the inside length (depth), or at least 100mm, remains inside the unit;Apply a vertical downwards static force of 25kg for 5 minutes on one top corner of the drawer front.拉开抽屉至锁死位置，若没有锁死装置，将抽屉拉开至剩余1/3处或者100mm(取小者)，在打开的抽屉一角施加垂直向下的力25公斤，维持5分钟。Any defect or loss serviceability缺陷产生或功能丧失Fail the shipmentJStatic load test for bed 床静压测试3 samplesPut 140kg weight to the weak point of the bed base, 1 minute.在床板上找一个薄弱的点，竖直压140KG的力，维持1分钟。Any defect or loss serviceability缺陷产生或功能丧失Fail the shipmentKBed stability床的稳定性测试3 samplesPut 60KG weight at edge of bed base(60mmX L/4), pull 20 N 5 second , (with obstacle) , bed turn over在距床板边缘（宽60mm，1/4 长 ）处施加60KG的重物，用一个水平20N的力拉 5秒，测试时加上脚阻，床不能翻倒.Fail the shipmentLCycle usage test循环使用测试S-1Folding/unfolding the units, 10 times, if applicable折叠椅子/凳子或延长桌面做折叠测试，重复十次, 若适用Open/close pivoted doors, 10 times, if applicable.（if applicable）开/关转门，模拟通常使用状况, 在门上施加一个30KG的重物, 从距完全关闭45度到完全打开10度(但最大不能超过135度), 来回 重复十次, 若适用Open/close sliding doors, 10 times, if applicable开/关移门，模拟通常使用状况, 用(W+4)kgf的力打开然后关闭移门, 重复十次, 若适用W 刚好能移动门的力Open/close drawers, 10 times, if applicable开/关抽屉，模拟通常使用状况, 将抽屉拉出到距离完全打开300mm处, 然后对抽屉施加(W+4)kgf的力(作用力应该作用到距行程终点10±5mm处), 重复十次，若适用Any defect or loss serviceability缺陷产生或功能丧失XMTempered glass check, if applicable钢化玻璃检查, 若适用1 sample任何一处50X50mm的玻璃中至少有40个颗粒Fail the shipmentNDimension/Weight of export carton卡通箱的尺寸/重量1 cartonOut of ±5% tolerance超出±5%允许误差Informative remark6Transportation drop check摔箱测试1 cartonDetails please refer to SHWI-HI-G-001 具体请参照产品包装验货通用作业指导书相关章节7Silk screen printing adhesion check印花的附着性检查2 samplesPrinting on unit is peeled off by 3M 600 gummed tape通过使用3M600的胶带测试，印花脱落Fail the shipmentNote: 备注The above described defects are those most commonly found, but not necessarily cover all possible defects. 以上缺陷描述是普遍存在的，但是可能未覆盖到所有的缺陷。If the factory absence of some kinds of test equipment for the above mentioned field tests & data measurement items, then the inspector should be reported in our inspection report for the reference to client如果工厂缺乏以上测量要求所必需的测试设备，验货员要在报告中注明，以供客户参考。