MD型煤矿用耐磨多级离心泵使用说明书(第3版)内容(1).docx

目录1、概述·················································12、结构特征·············································23、技术特性性能曲线及性能表···························44、安装图及安装尺寸表··································435、安装、调整··········································856、使用、操作··········································877、故障分析与排除······································888、保养、维修··········································889、随机备件及易损件明细表······························9010、运输、贮存·········································9111、开箱及检查·········································9112、简单计算说明·······································91本使用说明书编写依据：GB9969.11998工业产品使用说明书总则1、概述1.1 MD型煤矿用耐磨多级离心泵，是我厂在D型煤矿用多级清水离心泵的基础上，改进设计的一种耐磨多级离心泵。MD型煤矿用耐磨多级离心泵高效节能，耐磨可靠，寿命长。适用于输送清水及固体颗粒含量不大于1.5%(体积浓度)的中性矿井水(粒度小于0.5mm)，以及类似的其他污水的液体。特别适用于煤矿等矿山排水。MD型煤矿用耐磨多级离心泵输送的介质温度不高于80。1.2泵型号意义说明MD450-60×6 100MD45×8MD煤矿用耐磨多级离心泵 100吸入口直径为100mm450设计点流量（m3/h） MD煤矿用耐磨多级离心泵60设计点单级扬程（m） 45设计点单级扬程（m）6泵的级数 8泵的级数1.3性能范围（按设计点）流量：6.3720 m3/h扬程：22.81140m1.4产品执行标准：MT/T114-2005煤矿用多级离心泵。 警告 警告a）本系列泵的配套电机：YB(高压)及YB2系列隔爆电动机可用于井下，但不能用于采掘工作面，用于采掘工作面必须配用YBK系列电动机，电动机必须要可靠接地！b）泵不允许在无液体介质状态下点动或运转！c）泵组的转动部分在运行时不准触摸！2、结构特征MD型煤矿用耐磨多级离心泵为两端支承，壳体部分为节段式，泵的传动方式是通过柱销弹性联轴器与电机联结，泵的旋转方向，从驱动端看，泵为顺时针方向旋转。泵的结构见图1。2.1定子部分主要由吸入段（进水段）、中段、吐出段（出水段）、导叶、填料函体（尾盖）和轴承体等分别用拉紧螺栓联接成一体，从联轴器端看，泵吸入口为水平右方向，吐出口为垂直向上。2.2转子部分主要由轴、叶轮、平衡盘、轴承及轴套等组成。2.3泵的密封2.3.1泵吸入段（进水段）、中段、吐出段（出水段）之间的静止结合面用纸垫或二硫化钼来密封。2.3.2泵各级间采用节流密封。2.3.3泵的两侧轴封采用软填料密封。2.3.4采用挡水圈挡水，防止水进入轴承。2.4轴承部分除MD6-25、MD12-25型泵轴承采用GB/T292-94角接触球轴承以外，其余泵型的整个转子由两端的圆柱滚子轴承GB/T283-94支承；轴承采用3号通用锂基润滑脂润滑。由于MD6-25、MD12-25型泵轴承采用了GB/T292-94角接触球轴承，所以转子无轴向窜动量，其余泵型的转子应有轴向窜动量。2.5平衡部分由于叶轮前后盖板受压面积不等，产生轴向力，此轴向力由平衡装置承担。泵的平衡装置由平衡盘、平衡套、平衡环组成。泵的平衡室由吐出段（出水段）、填料函体（尾盖）、平衡水管部件所组成，平衡水管部件绝对不允许堵塞，可用闸阀调节平衡水管部件内水的流动。3、技术特性性能曲线及性能表性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD6-25×33.756.37.5807570.4295033.042.043.82.483.063.285.52.02.02.214386MD6-25×4106.810093.83.304.084.377.596MD6-25×5133.5125117.34.135.115.477.5106MD6-25×6160.1150140.74.966.136.5611116MD6-25×7186.3175164.25.787.157.6511126MD6-25×8213.5200187.66.618.178.7515136MD6-25×9240.2225211.17.439.199.8415146MD6-25×10266.9250234.58.2610.2110.9418.5156MD6-25×11293.62752589.0911.2312.0318.5166MD6-25×12320.3300281.49.9112.2513.1218.5176MD6-25×13347325304.910.7413.2814.2218.5186MD6-25×14373.7350328.311.5614.3015.3118.5196性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD12-25×37.512.515.081.37568.3295043.352.152.63.834.905.307.52.02.02.3146106MD12-25×4108.4100915.116.537.0711119MD12-25×5135.6125113.86.408.178.8411131MD12-25×6162.7150136.67.679.8010.6115144MD12-25×7189.8175159.38.9511.4312.3715157MD12-25×8216.9200182.110.2313.0714.1418.5170MD12-25×9244.0225204.811.5114.7015.9118.5183MD12-25×10271.1250227.612.7916.3317.6822195MD12-25×11298.2275250.414.0717.9719.4522208MD12-25×12325.3300273.115.3519.6021.2130223MD12-25×13352.4325295.916.6221.2422.9830236MD12-25×14379.5350318.617.9022.8724.7430250性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD12-50×36.312.515.0158.8150142.7295030.642.544.68.9012.0113.0718.52.02.02.1204258MD12-50×4211.7200190.311.8716.0217.4322279MD12-50×5264.6250237.914.8420.0221.7930300MD12-50×6317.5300285.517.8024.0326.1530321MD12-50×7370.4350333.120.7728.0330.5137342MD12-50×8423.4400380.623.7432.0434.8645363MD12-50×9476.3450428.226.7036.0439.2245384MD12-50×10529.2500475.829.6740.0543.5855405MD12-50×11582.1550523.432.6444.0547.9455426MD12-50×1263560057135.6048.0652.3075447性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD25-30×3152530104.79077.7295055.259.856.97.7510.2511.16152.02.02.3160175MD25-30×4139.6120103.610.3313.6614.8818.5192MD25-30×5174.5150129.512.9117.0818.5922209MD25-30×6209.4180155.415.5020.4922.3130226MD25-30×7244.3210181.318.0823.9126.0330243MD25-30×8279.2240207.220.6627.3229.7537260MD25-30×9314.1270233.123.2430.7433.4737277MD25-30×1034930025925.8334.1637.1945294性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD46-30×3304655107.39076.2295060.066.862.514.6116.8818.26222.22.42.9164180MD46-30×4143120101.619.4722.5024.3530197MD46-30×5178.815012724.3428.1330.4437214MD46-30×6214.5180152.429.2133.7636.5237231MD46-30×7250.3210177.834.0839.3842.6145248MD46-30×8286240203.238.9445.0148.7055265MD46-30×9321.8270228.643.8250.6354.7855282MD46-30×10357.530025448.6856.2660.8775299性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD46-50/84×3304655164.7150138.3295053.662.264.525.1030.2132.12372.22.42.7210264MD46-50/84×4219.6200184.433.4740.2842.8245285MD46-50/84×5274.5250230.541.8450.3553.5355307MD46-50/84×6329.4300276.650.2160.4264.2375327MD46-50/84×7384.3350322.758.5870.4974.9475348MD46-50/84×8439.2400368.866.9480.5685.6490373MD46-50/84×9494.1450414.975.3190.6396.35110390MD46-50/84×1054950046183.68100.70107.05110411MD46-50/84×11603.9550507.192.05110.77117.76132432MD46-50/84×12658.8600553.2100.42120.84128.46132453性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD85-45×255851001019081.2295064.270.467.723.5629.5932.66373.43.64.1200199MD85-45×3151.5135121.835.3544.3948.9955224MD85-45×4202180162.447.1359.1965.3375250MD85-45×5252.522520358.9173.9881.6690275MD85-45×6303270243.670.6988.7897.99110300MD85-45×7353.5315284.282.47103.57114.32132326MD85-45×8404360324.894.26118.37130.65132351MD85-45×9454.5405365.4106.04133.17146.99160376性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD85-67×25585100146134124.6295056.167.068.438.9846.3049.61553.33.54.0235720MD85-67×3219201186.958.4769.4474.4190880MD85-67×4292268249.277.9692.5999.221101040MD85-67×5365335311.597.45115.74124.021321200MD85-67×6438402373.8116.94138.89148.831601360MD85-67×7511469436.1136.43162.04173.632001520MD85-67×8584536498.4155.92185.19198.442201680MD85-67×9657603560.7175.41208.33223.242501840性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD155-30×210015518566.86054.4148065.573.271.627.834.638.3452.02.12.5305490MD155-30×3100.29081.641.751.957.475560MD155-30×4133.6120108.855.569.276.690630MD155-30×516715013669.486.595.7110700MD155-30×6200.4180163.283.3103.8114.8132770MD155-30×7233.8210190.497.2121.1134.0160840MD155-30×8267.2240217.6111.1138.4153.1160910MD155-30×9300.6270244.8125.0155.7172.3200980MD155-30×10334300272138.9173.0191.42001050性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD155-67×3100155185223.8201179.4295063.074.073.496.7114.7123.11325.05.36.2238954MD155-67×4298.4268239.2129.0152.9164.22001105MD155-67×5373335299161.2191.1205.22201256MD155-67×6447.6402358.8193.5229.3246.32801407MD155-67×7522.2469418.6225.7267.5287.33151558MD155-67×8596.8536478.4258.0305.7328.43551709MD155-67×9671.4603538.2290.2344.0369.44501860性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD200-26×214020025056.25246.4148069.676.475.630.837.141.8452.02.63.1298578MD200-26×384.37869.646.255.662.775653MD200-26×4112.410492.861.674.183.690728MD200-26×5140.513011677.092.7104.5110803MD200-26×6168.6156139.292.4111.2125.4132878MD200-26×7196.7182162.4107.8129.7146.3160953MD200-26×8224.8208185.6123.1148.3167.12001028MD200-26×9252.9234208.8138.5166.8188.02001103MD200-26×10281260232153.9185.4208.92501178性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD280-43×2185280335968677.4148070.576.775.068.685.594.21102.73.13.7360667MD280-43×3144129116.1102.9128.2141.2160787MD280-43×4192172154.8137.2171.0188.3200908MD280-43×5240215193.5171.5213.7235.42501028MD280-43×6288258232.2205.8256.5282.53151149MD280-43×7336301270.9240.1299.2329.53551271MD280-43×8384344309.6274.4342.0376.64001391MD280-43×9432387348.3308.7384.7423.74501512性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD280-65×2185280335137130123148063.372.974.0109.0136.0151.61602.63.13.6430824MD280-65×3205.5195184.5163.6204.0227.52501006MD280-65×4274260246218.1272.0303.33551188MD280-65×5342.5325307.5272.6339.9379.14001370MD280-65×6411390369327.1407.9454.95001552MD280-65×7479.5455430.5381.6475.9530.76301734MD280-65×8548520492436.2543.9606.67101916MD280-65×9616.5585553.5490.7611.9682.48002098MD280-65×10685650615545.2679.9758.28002280性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD300-65×2230300360137.2130120.6148069.273.873.5124.2143.9160.92003.03.23.7430835MD300-65×3205.8195180.9186.3215.9241.32801030MD300-65×4274.4260241.2248.4287.8321.73551225MD300-65×5343325301.5310.5359.8402.24501420MD300-65×6411.6390361.8372.6431.7482.65601615MD300-65×7480.2455422.1434.7503.7563.06301810MD300-65×8548.8520482.4496.7575.7643.57102005MD300-65×9617.4585542.7558.8647.6723.98002200MD300-65×10686650603620.9719.6804.39002395性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD360-60×3250360420195180165.9148067.576.775.0196.7230.1253.02803.23.84.24321040MD360-60×4260240221.2262.2306.8337.34001240MD360-60×5325300276.5327.8383.5421.74501440MD360-60×6390360331.8393.4460.2506.05601640MD360-60×7455420387.1458.9536.9590.36301840MD360-60×8520480442.4524.5613.5674.78002040MD360-60×9585540497.7590.1690.2759.09002240MD360-60×10650600553655.6766.9843.49002440性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD420-93×2320420480213186163.2148072.873.769.7255.0288.7306.13553.64.04.45221875MD420-93×3319.5279244.8382.5433.0459.15002315MD420-93×4426372326.4509.9577.3612.17102755MD420-93×5532.5465408637.4721.7765.29003195MD420-93×6639558489.6764.9866.0918.210003635MD420-93×7745.5651571.2892.41010.31071.312504075MD420-93×8852744652.81019.91154.71224.314004515MD420-93×9958.5837734.41147.41299.01377.316004955MD420-93×1010659308161274.81443.31530.418005395MD420-93×111171.51023897.61402.41587.61683.420005835MD420-93×1212781116979.21529.81732.01836.420006275性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD420-95×2320420480217190167.2148072.573.469.4260.8296.1314.93553.64.04.45251880MD420-95×3325.5285250.8391.3444.1472.45602325MD420-95×4434380334.4521.7592.2629.97102770MD420-95×5542.5475418652.1740.2787.39003215MD420-95×6651570501.6782.5888.2944.811203660MD420-95×7759.5665585.2912.91036.31102.312504105MD420-95×8868760668.81043.31184.31259.714004550MD420-95×9976.5855752.41173.81332.31417.216004995MD420-95×1010859508361304.21480.41574.718005440MD420-95×111193.51045919.61434.61628.41732.120005885MD420-95×12130211401003.21565.01776.51889.622406330性能表型 号流量Q(m3/h)扬程H(m)转速n(r/min)效率(%)功率(kW)必需汽蚀余量NPSHR(m)叶轮