ST Starter STT EC XXXX0604(起停电机最新技术规范).docx

Référence :969115499AIdentification:STT-Starter-EC-ST-Applicable au projet :STTd 6Date d'application: Nombre de pages : 80ST STARTER FOR STT APPLICATION ON DV ENGINESOBJET :Technical Specification for Stop&Start starter for EC engineRédacteur(s)Nom: Matthieu BIARDEntité : DPMO/CSEE/CMEE/CPELDate: 03/05/10Signature:Vérificateur(s)Nom: Jacob ROUSSEAUFrédéric PINONCécile DAUBERTEntité : DPMO/CSEE/CMEE/CPELDPMO/CSEE/CMEE/CPELDPMO/CSEE/CMEE/CPELDate: 07/05/10Signature:Approbateur(s)Nom : Kristian DEUTRICHEntité : DPMO/CITHDate: 07/05/10Signature:Les versions successives de ce document sont présentes dans loutil DOORS. Il vous appartient de vérifier que ce document est une extraction de la dernière version applicable.Découpage PSA : A32ST STARTER FOR STT APPLICATION ON DV ENGINESREFERENCEINDPROJETPAGE969115499A STTd 61CE DOCUMENT EST LA PROPRIETE DE PSA ET NE PEUT ETRE REPRODUIT OU COMMUNIQUE SANS SON AUTORISATIONTABLE DES MISES A JOURHistorique IndiceDateAuteurNature de la modification TABLE DES MATIERES1PURPOSE82Scope92.1System development context92.2System overview93documents cites103.1Documents de reference103.2Applicable documents113.2.1Standards113.2.2Technical specifications113.2.3Other applicable documents124Glossary134.1Definitions134.2Abreviations and acronyms135Requirements145.1Functional requirements145.2Performance requirements145.2.1Measurements to be made145.3External interface requirements145.3.1Starter pinion engagement145.3.2Resonance frequency145.3.3Switch characterisation155.3.3.1Integration of a holding voltage device155.3.3.2Tripping voltage (Uc)155.3.3.3Release voltage (Ud)165.3.3.4Inrush current (Ia) and holding current (Im)165.3.3.5Opening of power switches175.3.3.5.1Engine speed for starter engagement175.3.3.6Tooth-to-tooth engagement force175.3.3.7Time to provide torque to the ring gear175.3.4Mounting and tightening torque185.3.5codification185.3.6Engine flywheel ring185.3.7Electrical connections195.3.7.1Power terminal195.3.7.2Control terminal195.4Operational requirements205.4.1Profile of role205.4.2Profile life205.4.3Ergonomy and human factors205.4.4Operational reliability205.4.4.1Reliability205.4.4.2Maintainability205.4.4.3Availability205.4.4.4Safety215.4.4.4.1Dielectrical rigidity215.4.4.4.2Resistance to locked torque215.4.4.4.3Fire resistance215.4.5Product quality215.4.5.1Rate of cumulative failures215.4.5.2Noise level225.4.6Protection against malice225.4.7System ressources225.4.8Documentary requirements225.4.8.1Functional drawing235.4.8.2Supplier drawing235.5Constraint requirements245.5.1Regulations and consumer issues245.5.2Weight and other physical characteristics245.5.3Design and production245.5.3.1Evaluations and/or imposed solutions245.5.3.2Material245.5.3.3Manufacture275.5.3.4Product marking285.5.4Configuration traceability and management285.5.5Transportability, storage and packaging285.5.6Flexibility and extension285.5.7Discontinuation295.5.8Environmental conditions295.5.8.1Resistance to vibrations295.5.8.2Resistance to corrosion295.5.8.3Resistance to water projections305.5.8.4Resistance to dust315.5.8.5Resistance to fluids315.5.8.6Resistance to extrem temperatures315.5.8.7Resistance to chemical and atmospheric agents335.6Integration and validation requirements335.6.1Electrical characterisation tests335.6.1.1Verification of non-demagnetisation335.6.1.2Electromagnetic compatibility345.6.1.3Resistance to unusual supplied voltage345.6.1.4Strenght of the electrical connection345.6.2Mechanical characterisation tests345.6.2.1Test without load-braking duration345.6.2.2Overrunning operation355.6.2.2.1When starting355.6.2.2.2When free overrunning355.6.2.2.3During torque transmission355.6.3Supplies approvals365.6.4Resistance to heating365.6.5Resistance of the teeth365.6.6Resistance of the overrunning gear365.6.7Resistance to overspeed365.6.8Engine starting375.6.9Connector interfacing requirements385.6.9.1Dimensional characteristics395.6.9.2Mechanical characteristics395.6.9.2.1Resistance of the flat electrical connection tabs395.6.9.2.2Coating of the connection tabs395.6.9.2.3Disconnecting force395.6.9.2.4Check of the connectors locking device395.6.9.2.5Check of the connectors foolproofing device405.6.9.2.6Coupling force405.6.9.2.7Mechanical durability406Appendices and test conditions416.1General test conditions416.2Running-in416.3Appendix 1 Pinion starter engagement416.4Appendix 2 Test method : Resonance frequency436.5Appendix 3 Test method : Tripping voltage (Uc)446.6Appendix 4 Test method : Release voltage (Ud)466.7Appendix 5 Test method : Inrush current (Ia) and holding current (Im)466.8Appendix 6 Test method : Opening to power switches486.9Appendix 7 Test method : Tooth-to-tooth engagement force486.10Appendix 8 Test method : Dielectrical rigidity496.11Appendix 9 Starter electrical performance496.12Appendix 10 Measuring the starter's characteristic graphs496.13Annexe 11 Appendix voltage source definition516.14Annexe 12 Test method : Test without load - braking duration516.15Appendix 13 Test method : Overrunning operation - when starting516.16Appendix 14 Test method : Overrunning operation when free overrunning536.17Appendix 15 Test method : Overrunning operation - During torque transmission546.18Appendix 16 Test method : Verification of non-demagnetisation546.19Appendix 17 Test method : Resistance to vibration546.20Appendix 18 Test method : Strength of the electrical connection556.21Appendix 19 Test method : Resistance to corrosion566.22Appendix 20 Test method : Resistance to water projection576.23Appendix 21 Test method : Resistance to pressure washing586.24Appendix 22 Test method : Resistance to dust596.25Appendix 23 Test method : Resistance to fluid606.26Appendix 24 Test method : Resistance to cold temperatures616.27Appendix 25 Test method : Resistance to high temperatures616.28Appendix 26 Test method : Resistance to chemical and atmospheric agents636.29Appendix 27 Resistance to locked torque646.30Appendix 28 Approval tests program646.31Appendix 29 Test method : Resistance to heating656.32Appendix 30 Test method : Resistance of the teeth666.33Appendix 31 Test method : Resistance of the overrunning gear676.34Appendix 32 Test method : Resistance to overspeed686.35Appendix 33 Test method : Engine starting686.36Annexe 34 Technological sheet716.37Appendix 35 CTF list746.38Appendix 36 Tests by groupe : Connector interfacing756.39Appendix 37 Typical funnel graph756.40Appendix 38 Starter current at locked torque766.41Appendix 39 Test method : Electrical characterisation776.42Appendix 40 Test method : Non-conjunction at cold temperatures after a thermal shock771 PURPOSEThis document defines the specification that a starter must satisfy2 SCOPE2.1 SYSTEM DEVELOPMENT CONTEXTThis standard applies to all PSA vehicles with a nominal 12V starter power supply2.2 SYSTEM OVERVIEWThe starter allows the following functions to be provided :- Transform electrical energy into mechanical energy- Create a mechanical coupling between the starter shaft and the engine's crankshaft- Close and open the electrical power circuitThe starter usually consists of the electrical and mechanical parts mentioned hereinafter:- Electrical parts:- An electrical motor- A switch- Connections- Mechanical parts:- An attachment support- A starter pinion- A rear case and a yoke- In some cases: a gearbox3 DOCUMENTS CITES 3.1 DOCUMENTS DE REFERENCEA12 5500 ind FVEHICULES HORS D'USAGE (VHU) DONNEES DE COMPOSITION MASSES MATIERES ET SUBSTANCES DES PIECES (SCRAP VEHICLES: DATA ON COMPOSITION IN MATERIALS AND SUBSTANCES BY WEIGHT OF PARTS)B11 2125 ind FBOUTS PILOTES CYLINDRIQUES POUR ELEMENTS FILETES (GUIDING CYLINDRICAL ENDS FOR THREADED ITEMS)B13 3116 ind HVISSAGE EXPRESSION DES PARAMETRES SUR LES DOCUMENTS (SCREWING PARAMETER EXPRESSION IN DOCUMENTS)B15 4102 ind CREVETEMENTS DE ZINC ELECTROLYTIQUE ET FINITIONS ASSOCIES PROCEDE AU TONNEAU (EN VRAC) (BULK ELECTRO-GALVANISED COATINGS AND ASSOCIATED FINISHES PROCEDURES)B20 0110 ind FFOURNITURES DE PRODUITS PRESCRIPTIONS GENERALES (GENERAL INSTRUCTIONS FOR PRODUCT SUPPLIES)B20 0200 ind DVHU PRESCRIPTIONS EN VUE DU RECYCLAGE (VHU REQUIREMENTS FOR RECYCLING PURPOSES)B20 0250 ind HMATIERES REGLEMENTEES RESTRICTIONS D'USAGE DANS LE GROUPE PSA PEUGEOT CITROËN (RESTRICTIONS ON THE USE OF REGULATED MATERIALS WITHIN GROUPE PSA PEUGEOT CITROËN)B20 1315 ind FFOURNITURES DE PIECES EN PLASTIQUE - MARQUAGE D'IDENTIFICATION DES MATIERES EN VUE DE RECYCLAGE (SUPPLYING PLASTIC PARTS - IDENTIFICATION MARKING OF MATERIALS FOR RECYCLING PURPOSES)B20 1415 ind GFOURNITURES DE PIECES EN CAOUTCHOUC - MARQUAGE D'IDENTIFICATION DES MATIERES EN VUE DE RECYCLAGE (SUPPLYING RUBBER PARTS - IDENTIFICATION MARKING OF MATERIALS FOR RECYCLING PURPOSES)B21 7100 ind ASPECIFICATION DENVIRONNEMENT DES EQUIPEMENTS ELECTRIQUES ET ELECTRONIQUES CARACTERISTIQUES GENERALES (GENERAL SPECIFICATIONS FOR THE ENVIRONMENT OF ELECTRONIC AND ELECTRICAL EQUIPMENT: GENERAL CHARACTERISTICS)B21 7110 ind CSPECIFICATION DENVIRONNEMENT DES EQUIPEMENTS ELECTRIQUES ET ELECTRONIQUES CARACTERISTIQUES ELECTRIQUES (GENERAL SPECIFICATIONS FOR THE ENVIRONMENT OF ELECTRONIC AND ELECTRICAL EQUIPMENT: ELECTRICAL CHARACTERISTICS)B21 7120 ind BSPECIFICATION DENVIRONNEMENT DES EQUIPEMENTS ELECTRIQUES ET ELECTRONIQUES CARACTERISTIQUES MECANIQUES (GENERAL SPECIFICATIONS FOR THE ENVIRONMENT OF ELECTRONIC AND ELECTRICAL EQUIPMENT: MECHANICAL CHARACTERISTICS)B21 7130 ind ASPECIFICATION DENVIRONNEMENT DES EQUIPEMENTS ELECTRIQUES ET ELECTRONIQUES CARACTERISTIQUES CLIMATIQUES ET CHIMIQUES (GENERAL SPECIFICATIONS FOR THE ENVIRONMENT OF ELECTRONIC AND ELECTRICAL EQUIPMENT: CLIMATIC AND CHEMICAL CHARACTERISTICS)B30 4410 ind BETANCHEITE A L'EAU REALISATION DES ESSAIS (WATERTIGHTNESS: TESTING)B62 0020 ind EMATIERES THERMOPLASTIQUES ET THERMODURCISSABLESDESIGNATIONS CONVENTIONNELLES (THERMO-PLASTIC AND THERMO-HARDENED MATERIALS: STANDARD DESIGNATIONS) B62 0300 ind FMATIERES THERMOPLASTIQUES, THERMODURCISSABLES, ELASTOMERES THERMOPLASTIQUES ET CAOUTCHOUCS - CLASSIFICATION ET SPECIFICATION - (THERMOPLASTIC, THERMO-HARDENED, THERMOPLASTIC ELASTOMERS AND RUBBERS: CLASSIFICATION)B63 0020 ind BMATIERES ELASTOMERES CONSTITUTIVES DES MELANGES CAOUTCHOUC - DESIGNATIONS CONVENTIONNELLES (ELASTOMERS USED IN RUBBER MIXTURES - STANDARD DESIGNATIONS)B63 2100 ind ECAOUTCHOUCS COMPACTS MELANGES DE CATEGORIE 2 (CATEGORY 2 COMPACT RUBBER MIXTURES)D15 5319 ind BMATERIAUX ET REVETEMENTS APPLICATION D'UN LAVAGE SOUS PRESSION (MATERIALS AND COATINGS: APPLICATION OF HIGH PRESSURE WASHER)D17 1058 ind C MATERIAUX ET REVETEMENTS ESSAI DE BROUILLARD SALIN A 5% DE NA CI ET METHODES DE COTATION (MATERIALS AND COATINGS: 5% NaCl SALT MIST TESTS : SCORING METHODS)S62 0030 ind APIECES EN MATIERE PLASTIQUE POUR ORGANES MECANIQUES EXIGENCES SPECIFIQUES (PLASTIC PARTS FOR MECHANICAL PIECES:SPECIFIC REQUIREMENTS)3.2 APPLICABLE DOCUMENTS3.2.1 Standards 3.2.2 Technical specifications 3.2.3 Other applicable documents 4 GLOSSARYA dictionary (glossary) of the main terms and their definitions as used within the Direction Technique et Industrielle can be consulted via the DTI glossary (Nectar '< <>). This glossary is updated continuously.4.1 DEFINITIONSThe terms below are defined for the purposes of this standard. Their definitions will eventually be included in the DTI glossary (Nectar <<Apoqua:The APOQUA approach (Amélioration du POste de montage par la QUAlité - fitting workstation improvement by quality) which aims to improve the fitting workstation in the factory by simplifying the fitters movements (reuced risk of error, reduced fitting time.).4.2 ABREVIATIONS AND ACRONYMSBICD :Starter interface and control unit (Boitier d'interface et de commande démarreur)EUT : Equipment Under TestPPM :Parts Per MillionRMA :Reference Material ApprouvedSPA :Specifications products approuvedSTT :Stop and StartDMTR :Holding voltage device5 REQUIREMENTS5.1 FUNCTIONAL REQUIREMENTSSTT-Starter-EC-ST-1 (0.3)FunctionalThe starter must provide its function irrespective of its position and be capable of tolerating shocks and vibrations irrespective of their orientation without damage or operating error.5.2 PERFORMANCE REQUIREMENTS5.2.1 Measurements to be madeThe aim is to confirm the starter's electrical performance compared to those requested during the tender process.STT-Starter-EC-ST-2 (0.6)Measurements to be made- For a measured pinion speed (using the method described in appendix 10), the pinion torque must be equal to or greater than those given for the service and safety performance in appendix 9 'Starter electrical performance'.- The starter's consumption must never be more than 780A with torque locked using the test method described in appendix 38.5.3 EXTERNAL INTERFACE REQUIREMENTS5.3.1 Starter pinion engagementThe aim is to check if the starter pinion engages in the engine ringSTT-Starter-EC-ST-3 (0.2)Starter pinion engagementThe starter must comply with dimensions L1, L2, L3 as defined in appendix 1 'Starter pinion engagement'.5.3.2 Resonance frequencyThe aim is to confirm that the starter does not start resonating at combustion engine speeds below their maximum rates.STT-Starter-EC-ST-4 (0.3)Resonance frequencyThe starter has to be in accordance with the standard B217120 §6.55.3.3 Switch characterisation5.3.3.1 Integration of a holding voltage deviceWithout DMTR :With a DMTR :Both configurations are possible.The supplier must be aware that the use of a DMTR may lead to a higher control current.5.3.3.2 Tripping voltage (Uc)The aim is to confirm the ability of the starter operating with a low voltage in the on-board network.STT-Starter-EC-ST-5 (0.6)Tripping voltage (Uc)The Uc measured using the test method described in appendix 3 must be lower than the value specified in the following tables: Table N° 1 : Normal useTable N° 2 : Special cases : Specified in