ROCKWELL罗克韦尔——07 罗克韦尔自动化课件.ppt
Rockwell Automation Delivering Launch Value罗克韦尔自动化汽车行业引领无限可能,Frank 张 鹏 GRC Industry Sales Manager 大中华区汽车行业销售经理,08 01 2019,Global Automotive Project Experience全球汽车行业案例,Global EV & Battery References全球电动汽车和动力电池案例,Rockwell Automation Majority Customers in Automotive 罗克韦尔自动化主要汽车客户群,Rockwell Automation Mainly Auto OEM&SI partners in China 罗克韦尔自动化主要的线体集成商合作伙伴,Value Delivered to Automotive 罗克韦尔自动化助力汽车行业释放新动力Enabling the Connected Enterprise! 推进互联企业的快速落地执行,Program Launch 项目启动运营,Manufacturing Flexibility 柔性制造,Production Optimization 生产优化,Asset Reliability资产可靠度,Specifications / Project Books 技术规范 / 实施指南Network Design 工厂网络设计Supplier Assessment & Selection 供应商评估与甄选Supplier Launch Meeting 供应商启动会Support Plans 支持计划Start-up Support 启动服务Training / Enablement Plan 培训 / 实施辅导计划Safety & Security Plan 安全/安防计划Global OEM Conversion Team 全球设备商协同团队,Configurable Programming 支持配置模式的编程Scalable Architecture 可伸缩扩展架构Line Balancing 产线平衡Accessible Safety Zoning 安全区域的管控Independent Cart 磁悬浮输送系统Servo Press 伺服压机Information Solutions / MES 信息化解决方案Standardized 3rd party Drivers 标准化的第三方驱动Encompass Partners 地三方产品合作伙伴,Line Productivity 产线生产效率Discrete Assembly Throughput 装配线总体产能Multi-Anode Control 多阳极控制End of Line Testing Systems 流水线终端测试系统Legacy Retrofit 旧线改造Analytics (Predictive) 大数据分分析 (预测)Energy and Utilities Efficiency 能源管理Safety & Security Assessment 安全评估, 工业安防评估Simulation 仿真,Installed Base Evaluation 已安装量的评估Asset Management 资产管理Storeroom Management 库房管理Network Services 网络服务Step Forward Program 定制的备件支持服务计划,Service 200+ Technical Expert support Customer onsite原厂服务 罗克韦尔超过200名售前技术专家现场支持客户,Service 10+ Distributors resource in China合作伙伴服务 超过10家指定授权渠道商支持客户,Systems and Solutions Business in China罗克韦尔自动化系统解决方案在中国,IS Delivery Team in China罗克韦尔信息化解决方案在中国,Rockwell Automation CSM in China全球支持 服务到家 专业放心,5 Key Areas of Launch Value我们传递的五大核心价值,Support Hardware and Software development and training in EU and OEM&SI both sides,Rockwell Automation Control Specification Tour控制标准,Different Welding Process and robot, The same Rockwell safety control system EtherNet/IP network, realize 100% automation rate,Factory Smart Machine Integration with IOT thought EtherNet/IPIOT 工业以太网,ICT technology MagneMotion in Automotive直线电机输送系统,Kuka PULSE 500 System - Body in White Transfer ConveyorKuka BOLT System - Buffer Overhead Liner Transfer,Reliable: Greater reliability and up-time due to few mechanical wear parts(99% less downtime than legacy system)Speed: The ICT Conveyer transfers 22 ft. (6.7M) in 3.2 Seconds. (45% faster)Safer: E-stop conditions are faster time to stop than current friction based systems. Energy Efficient: Lower energy cost by 25% for just the transferLess space: Due to speed and flexibility of both the carrier and pallet systems. (1 body save 50-80 robots, 1 - Football field) Low Maintenance cost: Zero maintenance for Chassis and Node controller($40,000/week),EV are revolutionizing auto production电动汽车正在革新汽车生产,EV Manufacturing Application Expertise电动汽车应用经验,ICT technology MagneMotion in EV Battery直线电机输送应用于动力电池,QS100 LSM (Liner Synchronous Motors),Live Data / Linx / Gateway,Process Data,Energy Data,Integration Layer,MES Open Platform,MES FFP APPS,CAD/PLM,Detailed Scheduling,CMMSMaintenance Mgmt,Reporting & Analytics,AR/VR,ERP,Plant Floor I/O Transactions,| Modular Framework,Auto Id ScannersRF, Barcode & Video,Andon Board,业务驱动力,Improving SPR Gun availability and throughput on the Dearborn Truck Plant,$9.37M/yr increase in Rivet Gun Availability$0.85M/yr reduction in Operation Expenditure$10.22M saving in Total Value at StakeError advance alertPerformance and Process improvement,成果,业务敏捷,持续运行,$,The Self-Piercing Rivet Guns data is to be used to generate context and provide advanced warnings of the faults and benchmark performance between feed type systems.,解决方案,IoT 数据可视化,智能化制造案例：福特汽车实现智能制造,用户洞察,成本,VW GROUP ENGAGEMENT CLUSTERS,ICT technology MagneMotion in EV Battery,Project DescriptionTotal 4 equipment data types of equipment status, production, alarming, and tooling, and 900 points data collectionTotal 2 Non-Public FANUC data type of servo and spindle, and more than 100 points data collectionReal time equipment visualization and production monitoring Dashboard showing for KPIs such as OEE, Downtime etc. Multiple data summary reportEquipment management to send alerting to maintenance peopleFANUC open protocol to get Non-Public dataDifferent dashboard for dedicated different roles,Challenges2 weeks POC to verify ThingWorx platform capability and RA implementation capability3 ThingWorx embedded manufacture Apps configurable and flexible capability showing4 FANUC CNC machines and Mitsubishi PLCs connection and data collection3rd party IIoT approach to collect and collect Non-Public data from FANUC CNC Multiple dashboard showing,Won DF Nissan pilot project after POC evaluation1st IIoT total solution and RA ASG lead to build our delivery capability and strengthGood sample of Co-Selling project between RA and PTCHuge potential to extend ThingWorx platform and solution to DF Nissan Guangzhou, Changzhou, and Wuhan sites, and even DF groupBuild close relationship and deeply involve PTC traditional partners to POC and pilot project,ChangAn Auto IIOT Platform Selection,To Build Intelligent and Transparent IIOT Platform,ChallengesNo unified management application platformComplex plant floor asset managementExtensive energy management Extensive spare part managementNeed to reduce Unplanned downtime and costNeed to improve operation and management efficiency,SolutionVisualize the plant floor assets operation status by asset advisorCrystal OEE by Production KPILeverage the optimized thing model to streamline the plant floor operation data and upload to the Enterprise data lake where predictive maintenance solution implementedTo make equipment data protocol standard,OutcomeReduce unplanned downtime；Lower the plant floor asset maintenance cost；Boost confidence in the digital transformation journeyBuild up centralized platform to manage all data and informationProvide more efficient tools to provide APP and Analytics to meet business need.,Strategic Partnership Offering对长期合作伙伴的投资计划,Why Rockwell为何选择罗克韦尔自动化,Thank you,
