塞拉尼斯ChinaLite项目管桩试桩工程施工方案.docx

塞拉尼斯China Lite项目 项目号：CC1117F1209 Lubrizol Additive (Zhuhai) Co., Ltd Phase I&II Project Project No：CC1117F1209塞拉尼斯China Lite项目Lubrizol Additive (Zhuhai) Co., Ltd Phase I & II Project管桩试桩工程施工方案Tubular Pile Engineering Construction Method Statement项目编号：CC1117F1209-CON-004 No.： CC1117F1209-CON-004（版次：0版）(Revision: 0)湖南省建筑工程集团总公司CNCEC 14th Zhuhai LZA Project Management2012年02月20日Feb 20, 2012目 录Table of Content 目 录TABLE OF CONTENT11编制说明 COMPILATION SPECIFICATION31.1编制依据 Basis of Compilation31.2采用规范、标准 Regulation &Standard Applied32工程概况 ENGINEERING PROFILE42.1项目概况 Project Profile42.2工程量一览表 Bill of Quantities43施工组织部署 CONSTRUCTION ORGANIZATION ALLOCATION63.1 施工技术准备 Construction Technical Preparation63.2施工现场准备 Project Site Preparation93.3施工物资准备 Construction material preparation103.4资源配备计划 Resource Allocation Plan113.5工程进度计划 Project Progress Plan134施工顺序 CONSTRUCTION SEQUENCE145施工测量 CONSTRUCTION MEASUREMENT155.1测量一般要求 General Requirement for Measurement155.2测量控制原则 Measurement Control Principle155.3测量方法 Measurement Method155.4测量质量标准 Measurement Quality Standard166主要施工方法 MAIN CONSTRUCTION METHOD176.1工艺流程 Process Flow176.2施工方法 Construction Method206.2.1 桩位放样 Pile Location Set Up206.2.2桩机就位 Piling Machine In Position206.2.3管桩堆放 Tubular Pile Stacking206.2.4吊桩插桩 Pile lifting and planting206.2.5垂直度调整 Verticality Adjustment226.2.6静压沉桩 Static Sinking Pile226.2.7沉桩过程中遇块石的应急处理措施 Emergency countermeasures against heavy stones during pile sinking236.2.8接桩连接 Pile Splicing246.2.9沉桩控制 Double Control on Sinking Pile267质量保证措施 QUALITY ASSURANCE MEASURE277.1质量岗位责任制度 Quality Occupational Responsibility System277.2质量专项检查制度 Quality Specific Inspection System277.3施工过程控制措施 Control Measure During Contraction Process298HSE管理措施 HSE MANAGEMENT MEASURE338.1主要危险源及环境因素识别Major Hazard & Environment Factor Identification338.2 HSE管理措施 Management Measure338.3 HSE技术措施 HSE (Health & Safety Education) Technical Measure358.4桩机管理措施 Piling Machine Management Measure378.4.1桩机管理台帐 Piling Machine Management List378.4.2桩机使用和维护 Piling Machine Operation and Maintenance388.4.3桩机安装与启用 Piling Machine Installation and Launch388.4.4操作人员要求 Operator398.5文明施工管理 Civilized Construction Management398.6环境保护措施 Environmental Protection Measures401 编制说明 Compilation Specification 1.1编制依据 Basis of Compilation（1）连云港美盛沃利工程有限公司设计的塞拉尼斯China Lite项目桩基工程图纸。Lubrizol Additive (Zhuhai) Co., Ltd first phase and second phase project pile foundation engineering construction drawing were designed by Hualu Engineering & Technology Co., Ltd .（2）我公司现行的质量、环境、职业健康安全“三合一”管理手册和程序文件。The current Quality/Environment/Occupational Health Safety (“Three in One”) management manual and procedure document. 1.2采用规范、标准 Regulation &Standard Applied工程测量规范GB50026-2007Code for Engineering Surveying GB50026-2007建筑地基基础工程施工质量验收规范GB50202-2002Code for Building Foundation Engineering Construction Quality Acceptance GB50202-2002建筑桩基技术规范JGJ94-2008Code for Building Pile foundation Technology JGJ94-2008预应力砼管桩10G409Pre-stressed Concrete Tubular pile 10G409建筑桩基检测技术规范JGJ106-2003 Code for Building Pile Foundation Inspection Technology JGJ106-2003施工现场临时用电安全技术规范JGJ46-2005Code for Construction Site Temporary Electricity Safety Technology JGJ46-2005建筑施工现场环境与卫生标准JGJ146-2004Environmental and health standards on Building Construction Site JGJ146-20042 工程概况 Engineering Profile2.1项目概况 Project Profile建设单位：塞拉尼斯（南京）化工有限公司Project Owner： Lubrizol Additive (Zhuhai) Co., Ltd业主代表：北京美盛沃利工程技术有限公司施工单位：湖南建筑工程集团总公司Construction unit: China Industry Geotechnical Engineering Co., Ltd. Hunan CSA Engineering Group Corporation项目地址：广东省珠海市高栏港经济区Project address: Zhuhai GaoLan Port Economic Zone, Guangdong Province2.2工程量一览表 Bill of Quantities根据招标文件，桩型分别为6根PHC 700 AB（130）和6根PHC 600 AB（130）两种桩型，共12根预应力高强管桩。According to design clarification, three working places are ready for pile foundation construction at present, they are: 01194 Phenoxide product tank filed, o2194 Sulfonate product tank filed and 06191 Polyisobutylene Succinic Anhydride product filed. Totally there are 262 pieces of tubular piles which are all preloading high-strength concrete tubular piles and are uniformly PHC 500 AB (100 ) type. 管桩工程量一览表如下。Bill of quantities for tubular pile is as follows. 序号桩编号管桩型号桩长(m)数量(根)总长度(m)1TP1aC80 PHC 700 AB 13061161TP1bC80 PHC 700 AB 13061161TP1cC80 PHC 700 AB 130611612TP2aC80 PHC 700 AB 13059159TP2bC80 PHC 700 AB 13059159TP2cC80 PHC 700 AB 130591593TP3aC80 PHC 600 AB 13054154TP3bC80 PHC 600 AB 13054154TP3cC80 PHC 600 AB 130541544TP4aC80 PHC 600 AB 13054154TP4bC80 PHC 600 AB 13054154TP4cC80 PHC 600 AB 13054154合计12684No.Location No.Tubular pile typePile tip typeLength (m)Bearing capacity(KN)Qty (piece)Total length (m)1Phenoxide product tank filedPile -1PHC 500 AB 125Cross shape Closed451650934185Pile -2PHC 500 AB 125Cross shape Closed451650290Pile -3PHC 500 AB 125Cross shape Closed451650290Pile -4PHC 500 AB 125Cross shape Closed4216502842Sulfonate product tank filedPile -1PHC 500 AB 125Cross shape Closed451650632835Pile -2PHC 500 AB 125Cross shape Closed451650290Pile -3PHC 500 AB 125Cross shape Closed4216502843Polyisobutylene Succinic Anhydride product filedPile -1PHC 500 AB 125Cross shape Closed471650853995Pile -2PHC 500 AB 125Cross shape Closed47165010470Pile-3PHC 500 AB 125Cross shape Closed441650288Total 26312011Note (1) Type, length and quantity of the tubular piles are calculated based on currentdrawings. The final data will be based on formal design construction blue print.(2) Each pile position should be numbered like Z1、Z2、Z3 one by one based on unit works. The pile position numbering illustration is shown in the construction records and kept in the handover documents.3 施工组织部署 Construction Organization Allocation3.1 施工技术准备 Construction Technical Preparation （1） 资料收集 Data Collection自然条件：地质条件；施工图及有关文件；国家、地方、行业相关法规。施工条件：场地概况；施工道路；地上、地下各种管线位置。Environmental condition: geological condition; construction drawings and relevant document; relevant national, local and industrial laws and regulation。Construction condition: site profile, all kinds of above-ground and underground pipes locations.（2） 制定技术方案。正确掌握设计意图，统一技术人员的一致认识，分析施工特点，考虑场地施工条件，制定出合理、可行且符合技术要求的技术方案。Compile technical plan. Work out reasonable, feasible and technically-consistent technical plan through correctly master design intention, unify technicians understanding, analyze construction characteristics, and consider site construction condition.（3） 控制点、水准点的设置。复核测量基线、水准基点。应设置稳固的场内控制点。在施工区域附近位置设置控制点、水准点，对控制点进行加固，设立可靠标志，以防破坏。Set up of control point and bench mark. Double check measuring base line and bench mark. Stable control points should be established within the field. Set up control point and bench mark near construction area. Reinforce the control point and set up reliable signs to avoid damage. （4） 技术交底。对凡与本工程质量有关的施工人员在施工前进行技术交底，明确工程质量目标，吃透技术方案，掌握质量控制标准和保证质量的控制点。Technical clarification. Technical clarification to all the quality-related construction personnel in this project prior to their work to clarify project quality objectives, making them fully understand of the technical plan, grasp quality control standard and assure control point to guarantee quality （5） 测量器具标定。开工前标定量测器具，包括水准仪、经纬仪的精度，钢尺器具的精度，误差必须在允许范围内。Measuring instrument calibration. Calibrate measurement instrument prior to work, including accuracy of spirit level, theodolite and steel tape. The error must be within the allowed range. （6） 人员培训。对所有参与本工程的施工人员进行培训，并核发本项目上岗证，坚决杜绝无证上岗。本项目培训按公司程序文件执行，培训的重点有三方面，即：技术培训、施工作业培训、安全培训。Personnel training. Training for all the construction personnel involved in this project and award them with certificate of this project. Completely eradicate working without certificate. Project training is implemented according to company procedure which has three main aspects that are: technical training, construction operation training and safety training. 1）技术培训 Technical Training培训对象：技术人员、施工作业人员、后勤保障材料供应人员。Target participants: technicians, construction personnel, logistic guarantee material supply personnel. 培训内容：技术要求、施工技术方案、质量目标、预防性技术措施、质量控制标准、常见问题处理措施、各类事件处理程序与记录、质量管理奖惩规定。Training Content: technical requirement, construction technical plan, quality objectives, preventative technical measure, quality control standard, Frequently Asked Questions treatment, measures, treatment procedure and record for various of incidents, quality management reward and penalty previsions. 培训方法：由项目技术负责人负责，采用集中学习的方式。Training method: charged by project technical leader and apply classroom study.2） 施工作业培训 Construction operation training培训对象：施工作业人员、参与项目人员、技术人员。Target participants: construction personnel, project personnel and technicians. 培训内容：施工组织、施工作业指导书、施工管理规定。Training content: construction organization, construction operation instruction, construction management previsions. 培训方法：由施工经理负责，采用集中学习的方式。Training method: charged by project technical leader and apply classroom study.3）安全培训 Safety training培训对象：本项目所有参与人员。Target participants: all the personnel in this project培训内容：安全目标、安全技术措施、安全细则、安全管理及奖惩规定。Training content: safety objective, safety technical measure, safety detailed rules and regulations, safety management and reward & penalty previsions. 培训方法：由安全工程师负责，采用集中学习的方式。Training method: charged by project technical leader and apply classroom study.以上三部分培训，由项目技术总工主持，项目部成员需参加，培训后，由项目经理核发培训上岗证。Project technical chief engineer is in charge to host the three trainings mentioned above, project department member attend the trainings. After the training, project manager should check and award them with certificates. （7）桩机在使用前，必须将桩机的产品合格证，参与桩机施工人员的资格证，测量仪器（全站仪，经纬仪，水准仪），仪表（压桩压力表，夹桩压力表）等材料报送。审核合格后方可进行施工。Before the pile driving machine is put into use, the conformance certificate of machine, qualification certificate of operators, the certificates of measurement devices such as total station, transit instrument and leveling instrument and apparatus like pile pressing pressure meter and pile clamp meter should be submitted. After their approval, the construction can be allowed.3.2施工现场准备 Project Site Preparation（1） 现场设立水、电接口，场内设置分水管和分电缆，保证供水、供电量满足施工要求。Set up water, electrical ports on site. Set up branch water pipe and electric cable to guarantee water and electric supply meet construction requirement. （2） 规划施工通道（见总平面图），确保机具设备、材料顺利进场。Plan construction access way(see master plan) to guarantee the delivery of tools, equipments and material. （3） 对施工现场进行整平、压实处理，确保施工顺序进行。Level and compact construction site to guarantee the smooth implementation of construction. （4） 施工现场实行封闭管理、非施工人员不得擅自进入。Implement closed management on construction site to prevent any non-construction personnel from entering. （5） 设立临时材料堆放场地，临时材料应选择在桩基施工区域周围，以不影响正常桩基施工的就近原则进行材料的堆放。管桩材料应堆放平稳。Set up temporary material stacking area. The temporary materials should be put around the piling area and stacked for convenience of materials handling. Tubular piles should be placed smooth and steady. （6） 现场人员应挂牌上岗，必须戴安全帽，穿工作鞋，文明施工。Site personnel should work with certificate and wear safety helmet and working shoes to create a civilized working environment. 3.3施工物资准备 Construction material preparation（1） 本工程所用管桩，由项目部选择几家管桩生产厂家，并将厂家资料报验至WPC处，经项目部、WPC对厂家进行考察后，根据考察情况确定合格供方，并报WPC确认后，方可实施采购。Tubular piles manufacturers should be selected by PM. And the PM will submit the information about manufacturers to WPC. The vendors are to be determined after an examination jointly by PM and WPC. Furthermore, after the list of vendors must be submitted to the WPC for approval, the procurement can be allowed.（2） 先落实货源，再按计划采购供应，陆续进场。必须注意PHC管桩的采购周期，应提前预订制作，以保证工程进度不受影响。Implement product source before taking purchase procedures and delivery. Bear in mind purchase period of PHC tubular piles and place order for manufacturing before hand to guarantee project progress. （3） 采购产品的验证。对采购产品的验证有多种方式，如在供方现场检验、进货检验试验，查验供方提供的合格证据等。项目部将保证所有采购的物资符合设计文件、标准、规范、相关法规及合同要求。管桩材料进场后，及时进行报验，并按规定抽样检验试验，作好检验状态标识，只有检验合格的材料才能使用。管桩材料堆放区域要用警示带加以警示。Product Verification. There are many ways to verify the purchased product, such as supplier site testing, product delivery testing, certificates from supplier checking and so on. Project department should guarantee all the purchased material comply with design document, standard, regulation, relevant laws and regulations as well as contract requirement. Timely report for acceptance after Tubular Pile material delivered and take samples for testing according regulation. Properly identify the material for test and only use the material when it has been approved from test. Storage area for tubular piles shall be fenced with caution line.3.4资源配备计划 Resource Allocation Plan（1） 机械器具配备计划 Mechanical Equipment & Tools Allocation Plan序号设备名称型 号精度数量备 注1静压桩机1台2送丝焊机2台CO2气体保护焊3全站仪1台20mm1台控制点测放4经纬仪T62级2台桩位测放、垂直度观测5水准仪DSZ3精密水准仪1台标高测量6挖掘机PC2001台吊运管桩No.Equipment No.Type Accuracy Qty Remarks 1Static-pressure piling machine5-set2Wire feeding welder10-setCO2 gas protection welding3One set of Total station 20mm3-setMeasure control point4Theodolite T62-Class10-setPile location measure and set up, verticality observation5Spirit-levelDSZ3Precise level5-setElevation measure6Electric pile saw machine1504-setPile cutting 7Motor crane16t1-setPile lifting & conveying（2） 劳动力配备计划 Man-power allocation plan序号岗 位人 数职 称备 注1施工队长1工程师2技术员1助理工程师3质检人员2助理工程师4专职安全员1助理工程师5桩机操作工4技 师持证上岗6起重工2技 工持证上岗7电 工2技 工持证上岗8焊工2技 工持证上岗9测量工2技工持证上岗10普工4合 计21No.Occupation Number Title Remarks 1Construction headman1engineer2Technician 1Assistant engineer3Quality inspector2Assistant engineer4Full time safety officer1Assistant engineer5Piling machine operator4Technician Working with certificate6Lifting worker2Artisan Working with certificate7Electrician 2ArtisanWorking with certificate8Welding worker2ArtisanWorking with certificate9Measure Man 2ArtisanWorking with certificate10Ordin