AB-PowerFlex-753变频器调试步骤.doc

PowerFlex 753变频器调试步骤威钢原料与烧结变频器控制接口如下所有模拟量和数字量都是用I/O选件模块 Port 04,而不是变频器主控板I/O：速度给定： AI 1频率输出：AO 1变频器运行命令：DI 1切换到远程：DI 2MOP UP: DI 3<接操作箱频率上升按钮>MOP DOWN：DI 4接操作箱频率下降按钮变频器备妥输出：RO 0变频器运行输出：RO 1变频器调试要点如下：1. 在变频器上电前完成模拟量输入信号选择跳线,变频器出厂缺省为电压输入2. 变频器上电,修改参数访问级别 .首先选中变频器,按键,然后按键,选择Ports,选择"00 PowerFlex 753",按ESC键,退到主界面.设置P301=1 快速访问方法按PAR#键,输入访问的参数号,如3013. 完成变频器Start-up向导按键,然后按键,选中Start-up菜单,进入启动向导.启动向导结构如下:选择"Begin Start Up",按确认键进入.面板提示"Start-Up consists of several steps to configure the drive.Press Enter",按"Enter"键确认.面板提示"Geneal Startup""Appl Specific"选择"Geneal Startup",按"Enter"键确认面板显示："Motor Control""Motor Data""Feedback""Limits""Ref Ramp Stop""I/O"顺序选择以上菜单进入选择"Motor Control"菜单,面板显示"This section select the type of Motor Control the drive will use.Press Enter",按"Enter"键确认面板显示："Please Select:Sensorless Vect V/HzFlux Vector"对于原料变频器,选择"Sensorless Vect",对于烧结机一台变频器带两台电机应用,选择"V/Hz""Motor Control"设置完成后,选择"Motor Data",按"Enter"确认变频器面板显示"Edit Motor NP Volts"" 400 VAC"按"Enter"确认变频器面板显示"Select type of power units shown on motor nameplateHPKW"选择"KW",按"Enter"键确认变频器面板显示"Edit Motor NP Power# KW",输入电机额定功率使用软按键,删除原有显示值再输入电机功率值,按"Enter"键确认变频器面板显示"Edit Motor NP Amps"# Amps",输入电机额定电流值,按"Enter"键确认变频器面板显示"Edit Motor NP Hertz# Hz" 变频器额定是50Hz,按"Enter"键确认变频器面板显示"Edit Motor NP RPM# RPM",输入电机额定转速,按"Enter"键确认变频器面板显示"Edit Motr OL Factor1" 电机缺省过载倍数为1,按Enter键确认变频器面板显示"Edit Motor Poles# Pole" ,输入电机极数注意：4极电机同步转速1500RPM,6极电机同步转速1000RPM,按Enter键确认变频器面板显示"Edit Speed Units Hz 0" 缺省是 "Hz 0",按Enter键确认<如果要改为RPM,这里设置"RPM 1">"Motor Data"设置完成后,可直接跳过"Feedback",变频器缺省工作在无编码器反馈模式,选择"Limits",按Enter键确认变频器面板显示"Edit Max Fwd Speed 50Hz" 按Enter键确认变频器面板显示"Edit Max Rev Speed-50Hz"按Enter键确认变频器面板显示"Edit Min Fwd Speed0.0 Hz"按Enter键确认变频器面板显示"Edit Min Rev Speed0.0 Hz" 按Enter键确认"Limits"设置完成后,选择"Tests",按Enter键确认变频器面板显示"Complete these steps in orderDirection TestAuto TuneDone"选择"direction test",按Enter键确认变频器面板显示"Press START to begin test!Motor will run!"按键起动变频器变频器面板显示"Is the direction of rotation forward?YesNo"如果变频器旋转方向为正向,选择"Yes",按Enter键确认如果变频器旋转方向为反向,选择"No",按Enter键确认变频器面板显示"How would you like to fix motor polarity?Automatic ChangeChange mtr wires"选择"Automatic Change",按Enter键确认变频器面板显示"Press STOPStartup will then automatically change rotation as if motor lead were reversed."按键停止变频器变频器会再次显示"Press START to begin test!Motor will run!"按键起动变频器变频器面板显示"Is the direction of rotation forward?YesNo"选择"Yes",按Enter键确认"Direction Test"完成后,选择"Auto Tune"变频器面板显示" IMPORTANT ! Use Rotate Tune for best results.Rotate Tune works best under no load/low friction condition.Use Static Tune if load can not be rotated .Press Enter"按Enter键确认变频器面板显示"Select the tuning mode:Rotate TuneStatic Tune"选择"Rotate Tune",按Enter键确认变频器面板显示"Press START to begin test.CAUTION:Rotate Tune will cause motor shaft rotation."按键起动变频器变频器会自动完成整定过程,整定结束后,按键停止变频器,选择"Done",按Enter键确认."Tests"完成后,选择"Ref Ramp Stop",按Enter键确认变频器面板显示"Edit Direction Mode Unipolar 0"按Enter键确认变频器面板显示"Please select the speed reference source:Local HIMAnalog InputMore Choices"选择"Analog Input",按Enter键确认变频器面板显示"Edit Spd Ref A selSelect Port to useZero SpeedPort 00 PowerFlex 753Port 04 I/O Module 24V"选择"Port 00 PowerFlex 753",按Enter键确认变频器面板显示"Edit Spd Ref A SelSelect parameter To Use."按向下方向键翻页,选中"Par 0558 MOP Reference",按Enter键确认变频器面板显示"Edit DI MOP IncSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V"选中"Port 04 I/O Module 24V",按Enter键确认变频器面板显示"Edit DI MOP IncSelect Param To UsePar 0001 Dig In Sts",选中"Par 0001 Dig In Sts",按Enter键确认变频器面板显示"Edit DI MOP IncSelect Bit To Use"选中"Bit 03 Input 3",按Enter键确认这里 I/O Module 24V DI 3接机旁操作箱频率上升按钮,实际选择哪位以现场接线为准变频器面板显示"Edit DI MOP DecSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V"选中"Port 04 I/O Module 24V",按Enter键确认变频器面板显示"Edit DI MOP DecSelect Param To UsePar 0001 Dig In Sts",选中"Par 0001 Dig In Sts",按Enter键确认变频器面板显示"Edit DI MOP DecSelect Bit To Use"选中"Bit 04 Input 4",按Enter键确认这里 I/O Module 24V DI 4接机旁操作箱频率下降按钮,实际选择哪位以现场接线为准变频器面板显示"Edit MOP Rate 1.000%/S"按Enter键确认变频器面板显示"Do you want to save MOP speed at stop?NoYes"选择"No",按Enter键确认变频器面板显示"Do you want to save MOP speed at power down?NoYes"选择"No",按Enter键确认变频器面板显示"Edit Stop Mode A Ramp 1"按Enter键确认变频器面板显示"Edit Bus Reg Mode AAdjust Freq 1"按Enter键确认变频器面板显示"Edit Accel Time 110.00 Secs"暂时用缺省加速时间10秒钟,按Enter键确认变频器面板显示"Edit Decel Time 110.00 Secs"暂时用缺省减速时间10秒钟,按Enter键确认变频器面板显示"Do you want to perform S-Curve for accel/decal?NoYes"选择"Yes",按Enter键确认变频器面板显示"Edit S Curve Accel0.00%"修改为10%,按Enter键确认变频器面板显示"Edit S Curve decel0.00%"修改为10%,按Enter键确认以上设置完成后,选择"I/O",按Enter键确认变频器面板显示"Make a selection：Start Stop & Dir."选择"Start Stop & Dir",按Enter键确认变频器面板显示"This section defines Start Stop and Direction digital input functions. Press Enter"按Enter键确认变频器面板显示"Will a digital input be used as a START source?NoYes"选择"Yes",按Enter键确认变频器面板显示"Is REVERSE required from a digital input?NoYes"选择"NO",按Enter键确认变频器面板显示"Enter choice for the control method:3 wire2 wire"选择"2 wire",按Enter键确认变频器面板显示"Edit DI RunSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V"选择"Port 04 I/O Module 24V",按Enter键确认变频器面板显示"Edit DI RunSelect Param To UsePar 0001 Dig In Sts",选中"Par 0001 Dig In Sts",按Enter键确认变频器面板显示"Edit DI RunSelect Bit To Use"选中"Bit 01 Input 1",按Enter键确认这里 I/O Module 24V DI 1接运行命令,实际选择哪位以现场接线为准变频器面板显示"Edit Digital In Cfg Run Edge 0"按Enter键确认 设置完"Start Stop & Dir"后,直接跳过"Digital Inputs","Digital Outputs","Analog Outputs",选择"Done",按Enter键确认.再次选择"Done",按Enter键确认.变频器面板显示"Please make selectionGeneral StartupAppl SpecificExit Startup"选择"Exit Startup",按Enter键确认,退出启动向导剩余的工作是完成对I/O Module的设置.首先选中I/O Module,按键,然后按键,选择Ports,选择"04 I/O Module 24V",I/O设置数字量输入,输出和模拟量输出Digital in 选择 digital in status bit 1 为运行<已经通过设置向导设置好了>Digital output设置RO0设置:按PAR# 10,按EDIT键变频器面板显示"Edit RO0 SelSelect Port To Use DisabledPort 00 PowerFlex 753Port 04 I/O Module 24V"选择"Port 00 PowerFlex 753",按Enter键确认用向下方将键选中"Par 0935 Drive Status 1",按Enter键确认选中"Bit 00 Ready",按Enter键确认RO1设置:按PAR# 20,按EDIT键变频器面板显示"Edit RO01SelSelect Port To Use DisabledPort 00 PowerFlex 753Port 04 I/O Module 24V"选择"Port 00 PowerFlex 753",按Enter键确认用向下方将键选中"Par 0935 Drive Status 1",按Enter键确认选中"Bit 16 Running",按Enter键确认设置模拟量输出信号类型为毫安信号按PAR# 70,按EDIT键变频器面板显示"Port 07 Host Param 70Anlg Out Type#00"按EDIT键,把最低两位都设为"1",按Enter键确认AO1设置按PAR# 85,按EDIT键变频器面板显示"Edit Anlg Out 1 SelSelect Port to useDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V"选择Port 00 PowerFlex 753,按Enter键确认变频器面板显示"Edit Anlg Out 1 SelSelect Param to use.选择"Par 0001 Output Frequency",按Enter键确认设置模拟量输入信号类型为毫安信号按PAR# 45,按EDIT键变频器面板显示"Port 07 Host Param 45Anlg In Type#00"按EDIT键,把最低两位都设为"1",按Enter键确认选中Port 00 PowerFlex 753,按PAR# 550,按Enter键确认变频器面板显示"Port 00 Dev Param 550 Spd Ref B Sel",按EDIT键变频器面板显示""Edit Spd Ref B selSelect Port to useZero SpeedPort 00 PowerFlex 753Port 04 I/O Module 24V"选择"Port 04 Port 04 I/O Module 24V",按Enter键确认变频器面板显示"Edit Spd Ref B SelSelect parameter To UsePar 0050 Anlg In 0 Value Par 0060 Anlg In 1 Value "按向下方向键翻页,选中"Par 0060Anlg In 1 Value",按Enter键确认最后完成本体和远程速度给定切换按PAR# 174,按Enter键确认变频器面板显示"Port 00 Dev Param 174 Spd Ref B SelDI Speed Sel 1 ",按EDIT键变频器面板显示"Edit DI Speed Sel 1Select Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V" 选择Port 04 I/O Module 24V,按Enter键确认变频器面板显示"Edit DI Speed Sel 1Select Param To UsePar 0001 Dig In Sts"选择Par 0001 Dig In Sts,按Enter键确认变频器面板显示"Edit DI Speed Sel 1Select Bit To Use."选择"Bit 02 Input 2",按Enter键确认I/O Module Input 2 断开时,使用本地机旁操作箱升速按钮和降速按钮调节频率；I/O Module Input 2 闭合时,使用远程PLC模拟量调节频率；.